The FLHR Road King, model year 2010, is a full-size cruiser motorcycle renowned for its iconic styling, comfortable riding position, and long-distance touring capabilities. Powered by the air-cooled, 45-degree V-twin Twin Cam 96 engine, this machine offers a displacement of 96 cubic inches (1584 cc) and is designed for touring and cruising enthusiasts. Its defining characteristics include ample storage with saddlebags, classic chrome accents, and a robust steel frame, embodying the quintessential American cruiser experience with a blend of classic design and modern performance. This comprehensive workshop repair manual provides detailed guidance for the repair and overhaul of the 2010 FLHR Road King. It covers essential areas including engine assembly and tuning, powertrain systems, chassis and suspension, and electrical systems, offering in-depth procedures for maintenance, diagnostics, and complete component rebuilds. The manual is designed to assist owners, mechanics, and technicians in maintaining the vehicle's optimal performance and reliability, ensuring it remains in peak condition through detailed instructions, troubleshooting guides, and technical specifications. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2010 Product Type: Service Manual / Workshop Repair Manual Codes Chassis Code Prefix: 1HD 👋 Introduction Market Position Vehicle Segment: Full-size cruiser motorcycle. Target Audience: Touring and cruising enthusiasts seeking comfort, style, and long-distance capability. Competitive Analysis Key Competitors 2010: Indian Chief, Victory Kingpin, Honda Gold Wing (though in a different segment), various European touring bikes. Key Features Defining Characteristics: Iconic styling, comfortable riding position, large displacement V-twin engine, ample storage (saddlebags), touring capabilities, chrome accents. Model Appeal: Represents the quintessential American cruiser experience, offering a blend of classic design and modern performance. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Harley-Davidson FLHR Road King 2010 models. Page Count Estimated Page Count: Approximately 600-800 pages (typical for this model's comprehensive manual). Manual Type Manual Type: Comprehensive Workshop Repair Manual. Language Language: English Format Format: PDF Download. 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, tuning, fuel injection, ignition, cooling, lubrication. Powertrain Systems: Transmission (clutch, gearbox, primary drive, final drive), driveline. Chassis Systems: Frame, suspension (front forks, rear shocks), steering, wheels, tires, brakes (hydraulic, ABS). Electrical Systems: Wiring diagrams, lighting, battery, charging system, ignition system, starter, instrumentation, electronic control modules (ECM). Bodywork And Trim: Fairings, fenders, fuel tank, seat, saddlebags, handlebars, controls, accessories. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, brake fluid service, belt inspections, spark plug replacement. Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic tool usage, performance testing. Repair Procedures: Complete disassembly and reassembly of all major components, component-specific repairs, adjustments. Overhaul Procedures: Engine rebuilds, transmission overhauls, suspension component rebuilds. Special Tool Requirements: Identification and usage of specialized Harley-Davidson tools for specific repairs. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF). Print Quality Print Quality: High-resolution, allowing for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital PDF download). Paper Type Paper Type: N/A (Digital PDF download). Searchability Text Searchability: Likely text-searchable, enabling quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 96B. Engine Configuration: Air-cooled, 45-degree V-twin. Displacement: 96 cubic inches (1584 cc). Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm). Compression Ratio: 9.2:1. Valvetrain: Overhead valves (OHV), 2 valves per cylinder, pushrod actuated. Timing System: Camshaft driven by chain, automatic chain tensioner. Performance Horsepower: Estimated 70-75 HP (manufacturer data may vary). Torque: Approximately 90-96 lb-ft @ 3000 RPM (manufacturer data may vary). Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI). Fuel Type: Unleaded gasoline, minimum 91 octane (AKI). Cooling System Cooling Method: Air-cooled. Lubrication System Oil System: Dry Sump lubrication with integrated oil tank in transmission housing. Oil Capacity: Approx. 4.0 quarts (3.8 L) with filter change. 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Manual. Clutch Type: Hydraulic, multi-plate wet clutch. Primary Drive: Duplex chain, compensator sprocket, clutch. Final Drive: Belt drive, 32/66 tooth ratio. Features Gear Ratios: 1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.825, 5th: 3.171, 6th: 2.790. Transmission Fluid Type: Harley-Davidson Syn 3 (SAE 20W-50) or equivalent primary chaincase lubricant. 📐 Dimensions Exterior Length: Approx. 92.3 in. (2344 mm). Width: Approx. 36.9 in. (937 mm). Height: Approx. 53.9 in. (1370 mm). Wheelbase: Approx. 63.5 in. (1613 mm). Ground Clearance: Approx. 5.1 in. (130 mm). Weights Dry Weight: Approx. 700 lbs (317.5 kg). Gross Vehicle Weight Rating Gvwr: Approx. 1275 lbs (578 kg). Cargo Saddlebag Capacity: Approx. 2.2 cubic feet total. 🛡️ Safety Features Ratings Safety Certification: Meets all applicable US Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles. Active Features Braking System: Hydraulic front and rear disc brakes. Optional ABS (Anti-lock Braking System). Lighting: Halogen headlight, LED tail/brake light, amber front and rear turn...