Harley Davidson FLHRC Road King Classic 2012 Factory Manual
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The 2012 Harley-Davidson FLHRC Road King Classic is a flagship touring cruiser renowned for its classic styling, exceptional comfort, and long-distance capabilities. This iconic motorcycle features a retro design with abundant chrome accents, a large fairing for wind protection, and leather-covered saddlebags, all contributing to its distinctive aesthetic. Powered by the torquey Air-cooled, Twin Cam 103 V-Twin engine, it delivers ample power for relaxed cruising and confident passing. The FLHRC is engineered for rider and passenger comfort, boasting an ergonomic riding position, plush seating, and generous legroom, making it an ideal choice for extended journeys. This comprehensive Factory Service Repair Manual provides detailed, factory-level instructions for the complete service and repair of the 2012 Harley-Davidson FLHRC Road King Classic. It covers all essential systems, including the Twin Cam 103 engine, six-speed Cruise Drive transmission, fuel injection, ignition, brakes, electrical systems, frame, and suspension. The manual includes routine maintenance procedures, component repair and overhaul instructions, diagnostic troubleshooting guides, and crucial technical specifications. With its in-depth coverage, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance, reliability, and longevity of their FLHRC. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Classic Year: 2012 Product Type: Factory Service Repair Manual Codes Model Code Variant: FLHRC 👋 Introduction Market Position Positioning: Flagship touring cruiser, known for classic styling, comfort, and long-distance capability. Competitive Analysis Competitors 2012: Indian Chief Vintage, Victory Cross Country Tour, Honda Gold Wing (differing segment but comparable touring intent). Key Features Design: Retro styling, chrome accents, large fairing, leather-covered saddlebags, comfortable seating for rider and passenger. Comfort: Ergonomic riding position, plush seat, ample legroom, adjustable windshield for wind protection. Performance: Torquey V-twin engine tuned for relaxed cruising and ample passing power. Touring Capability: Large fuel tank, spacious saddlebags, optional passenger backrest and luggage rack for extended journeys. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Secondary Coverage: Maintenance, diagnostics, troubleshooting, specifications Page Count Estimated Pages: Hundreds (specific count not provided, but implies comprehensive) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed procedures for Twin Cam 103 engine, including inspection, disassembly, assembly, and tuning. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and lines. Ignition System: Ignition module, spark plugs, coils, sensors, and diagnostic procedures. Transmission: Six-speed Cruise Drive transmission: disassembly, assembly, lubrication, and troubleshooting. Clutch: Clutch assembly, operation, adjustment, and service procedures. Frame And Suspension: Frame inspection, front fork (2-1-2), rear shock absorbers, swingarm, and bearings. Brakes: Front and rear brake systems, hydraulic components, calipers, rotors, master cylinders, and ABS (if applicable). Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), lighting, starting system, and accessories. Bodywork And Fittings: Fairings, fenders, fuel tank, seat, saddlebags, windshield, and other cosmetic components. Wheels And Tires: Wheel removal/installation, tire replacement, balancing, and related components. Diagnostics: Troubleshooting guides, fault code interpretation (ECM), and diagnostic procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, lubrication, and inspections. Component Repair: Detailed step-by-step instructions for repairing or replacing engine, transmission, brakes, and electrical components. Overhaul Rebuild: Complete engine and transmission rebuild procedures with torque specifications. Troubleshooting Guides: Systematic approach to diagnosing and resolving common and uncommon problems. Adjustments: Clutch, throttle cables, brakes, suspension, and other adjustable components. Wiring Schematics: Comprehensive, easy-to-read electrical wiring diagrams for all systems. Special Tool Usage: Identification and application of necessary specialized tools for specific procedures. Technical Depth Depth Level: Comprehensive factory-level detail suitable for professional technicians and experienced DIY mechanics. Diagnostics Detail: Advanced diagnostic procedures, including service codes and their meanings. Rebuild Level: Full engine and transmission disassembly, inspection, measurement, and reassembly guidelines. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans of original factory documents, optimized for clarity and readability. Binding Type Binding: Not applicable (Digital Download - PDF) Paper Type Paper Type: Not applicable (Digital Download - PDF) Searchability Search Functionality: Likely text-searchable PDF, allowing quick navigation to specific topics. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 103, V-Twin Displacement: 103 cu in (1690 cc) Bore X Stroke: 3.875 in x 4.38 in (98.4 mm x 111.3 mm) Compression Ratio: 9.6:1 Performance Torque Peak: Approx. 101 ft-lbs @ 3500 RPM (specific to 2012 Twin Cam 103) Horsepower Peak: Not officially rated by Harley-Davidson, estimated around 75-80 HP at the crank. Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Lubrication Oil Type: Harley-Davidson SYN3 (or equivalent API SG, JASO FD approved synthetic V-Twin oil). Oil Capacity: Approx. 4.0 US quarts (3.8 liters) with filter change. 🔧 Transmission Standard Type: 6-speed Cruise Drive Gear Ratios: 1st: 9.311, 2nd: 6.186, 3rd: 4.778, 4th: 3.842, 5th: 3.325, 6th:...
The 2012 Harley-Davidson FLHRC Road King Classic is a flagship touring cruiser renowned for its classic styling, exceptional comfort, and long-distance capabilities. This iconic motorcycle features a retro design with abundant chrome accents, a large fairing for wind protection, and leather-covered saddlebags, all contributing to its distinctive aesthetic. Powered by the torquey Air-cooled, Twin Cam 103 V-Twin engine, it delivers ample power for relaxed cruising and confident passing. The FLHRC is engineered for rider and passenger comfort, boasting an ergonomic riding position, plush seating, and generous legroom, making it an ideal choice for extended journeys.
This comprehensive Factory Service Repair Manual provides detailed, factory-level instructions for the complete service and repair of the 2012 Harley-Davidson FLHRC Road King Classic. It covers all essential systems, including the Twin Cam 103 engine, six-speed Cruise Drive transmission, fuel injection, ignition, brakes, electrical systems, frame, and suspension. The manual includes routine maintenance procedures, component repair and overhaul instructions, diagnostic troubleshooting guides, and crucial technical specifications. With its in-depth coverage, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance, reliability, and longevity of their FLHRC.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRC Road King Classic
Year:
2012
Product Type:
Factory Service Repair Manual
Codes
Model Code Variant:
FLHRC
👋 Introduction
Market Position
Positioning:
Flagship touring cruiser, known for classic styling, comfort, and long-distance capability.
Competitive Analysis
Competitors 2012:
Indian Chief Vintage, Victory Cross Country Tour, Honda Gold Wing (differing segment but comparable touring intent).
Key Features
Design:
Retro styling, chrome accents, large fairing, leather-covered saddlebags, comfortable seating for rider and passenger.
Harley-Davidson Formula + (or equivalent SAE 50 transmission lubricant).
Transmission Fluid Capacity:
Approx. 1.0 US quart (0.95 liters)
📐 Dimensions
Exterior
Length:
99.2 in (2519 mm)
Seat Height Laden:
27.3 in (693 mm)
Ground Clearance:
5.1 in (130 mm)
Rake:
26.0°
Trail:
6.22 in (158 mm)
Weights
Dry Weight:
773 lbs (350.6 kg)
Gross Vehicle Weight Rating:
1300 lbs (590 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (62 liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as cars; focus on structural integrity and component safety.
Active Features
Braking System:
Linked, hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System).
Lighting:
Halogen headlight, LED tail light and brake light, clear lens turn signals.
Passive Features
Frame Construction:
Steel, cradle frame for stability and rigidity.
Tire Pressure:
Proper tire inflation is critical for safe handling and braking.
💡 Technology Features
Infotainment
Audio System:
Batwing fairing-mounted audio system with AM/FM radio, CB radio, intercom, and optional SiriusXM satellite radio.
Display:
Analog gauges for speedometer, tachometer, fuel level, oil pressure, and voltage. LCD display for odometer, trip meters, gear indicator, and diagnostic codes.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Diagnostic Port:
Access to the Electronic Control Module (ECM) for diagnostic code reading and programming via a service connector.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months (whichever comes first) - typically includes engine oil/filter change, primary chain case oil change, inspection of controls, cables, and fasteners.
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or 12 months (whichever comes first) for engine oil and filter.
Primary Chain Case Oil:
Every 10,000 miles (16,000 km) or 24 months.
Transmission Oil:
Every 10,000 miles (16,000 km) or 24 months.
Spark Plugs:
Inspect every 10,000 miles (16,000 km), replace as needed.
Air Filter:
Inspect every 5,000 miles (8,000 km), clean or replace as needed.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (or equivalent SAE 20W-50, API SG, JASO FD)
Primary Chain Case Oil:
Harley-Davidson Formula + (or equivalent SAE 50 transmission lubricant)
Transmission Oil:
Harley-Davidson Formula + (or equivalent SAE 50 transmission lubricant)
Brake Fluid:
DOT 4 (for hydraulic clutch and brake systems)
Fork Oil:
Specific Harley-Davidson suspension fluid or equivalent (viscosity varies by fork type, consult manual for precise spec).
Known Issues
Common Concerns 2012:
Potential for oil leaks from primary cover or engine case seals, clutch drag/slippage (if not properly adjusted or maintained), starter solenoid issues, and normal wear and tear on suspension components.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a long history of V-twin engines and touring bikes.
Model Evolution
Road King Lineage:
The Road King line, introduced in 1994, embodies classic styling with modern amenities, evolving through various engine and feature updates.
Flhrc Specifics:
The FLHRC designation signifies the Classic version, often featuring more chrome, a large windshield, and specific saddlebag styling.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin and York, Pennsylvania plants).
🏆 Awards & Recognition
Recognitions
Model Accolades:
Harley-Davidson motorcycles, particularly the touring models, consistently receive recognition for their build quality, rider comfort, and iconic status.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for rider experience and brand loyalty, though maintenance costs can be a consideration.
Certifications
Emissions Standards:
Compliant with US EPA and California Air Resources Board (CARB) emissions standards for the model year.
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