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HD Road KING 1690 FLHR 2011-2015 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Road King FLHR Model Variant: 1690 (with Twin Cam 96 and Twin Cam 103 engines) Generation Product Code: HD Road KING 1690 FLHR 2011-2015 Codes Engine Code Primary: Twin Cam 96 Engine Code Secondary: Twin Cam 103 👋 Introduction Market Position Target Audience: Professional mechanics and DIY enthusiasts seeking comprehensive repair information. Competitive Analysis Advantage Over Dealership: Cost savings for users by enabling self-maintenance and repair, eliminating dealership labor costs. Value Proposition: Provides the same level of detail and accuracy as official dealer service manuals, offering significant value for money. Key Features Content Organization: Well-structured contents with bookmarks for easy navigation between chapters. Instruction Detail: Very detailed instructions suitable for both experienced and novice technicians. Accessibility: Instant download and accessible on any PDF-compatible device, saving time and avoiding delivery delays. 📋 Manual Details Coverage Areas Years Covered: 2011, 2012, 2013, 2014, 2015 Models Covered: Harley-Davidson Road King FLHR 1690 Engine Variants Covered: 1584cc Twin Cam 96, 1690cc Twin Cam 103 Page Count Number Of Pages: More than 1800 Manual Type Primary Type: Workshop Service Repair Manual Additional Manuals Included: Parts Catalog, Owners & Maintenance Manual, Electrical Diagnostic Manual Language Language: English Format File Format: PDF Delivery Format: ZIP Archive 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel and Oil System, Primary Chaincase, Clutch System, Transmission System, Drive Belt & Sprockets, Engine Mount System, Lubrication System Chassis And Suspension: Tire & Wheel System, Brake System, Steering System, Front & Rear Fork, Air Suspension, Shock Absorber, Wheel Bearings, Jiffy Stand System Electrical And Electronics: Electrical System, Lighting System, Battery System, Charging System, Starting System, Electronic Fuel Injection (EFI), Throttle Control Actuator, Oxygen Sensors (O2), Evaporative Emissions Control, Electronic Control Module (ECM), Turn Signal and Security Module, System Fuses and Relays, Electrical Caddies, Auxiliary Lamps and Brackets, Ignition/Light Key Switch, Vehicle Speed Sensor (VSS), Gauges and Instruments, Advanced Audio System, Main Wiring Harness, Interconnect Harness, H-DSSS Actuation System, Connector Repair System, ABS Module System, Connector Location, Wheel Speed Sensors Body And Accessories: Air Cleaner System, Exhaust System, Handlebar & Clutch Cable, Mirror and Seat System, Saddlebags System, Tour-Pak Service, Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Footboard & Footrest, Glove Box Door & Hinge Procedures Included General Maintenance: Maintenance Procedure, Routine Service, Fluid Checks and Changes, Filter Replacements Engine Overhaul: Engine Removal, Engine Installation, Rocker Arm & Pushrods, Cylinder & Cylinder Head, Flywheel & Connecting Rods, Piston & Crankcase, Engine Storage System Transmission And Drivetrain: Clutch System Service, Transmission System Repair, Drive Belt Replacement, Sprocket Inspection Brake System Service: Brake Master Cylinder Service, Brake Caliper Service & Bleeding, ABS System Diagnostics Electrical Diagnostics: Diagnostic Trouble Codes (DTC), Electrical System Troubleshooting, Wiring Harness Repair, Component Testing Technical Depth Diagnostic Capability: Advanced Electrical Diagnostics, DTC Code Interpretation, Wiring Diagram Analysis Repair Complexity: Comprehensive - From basic maintenance to full engine and transmission rebuilds, including specialized component repair. Special Instructions: Includes tightening torque specifications, special service tools, and detailed procedural steps. 📊 Manual Specifications File Format Readability: Readable on any device with a PDF Reader. Searchability: Searchable text within PDF for quick information retrieval. Print Quality Printability: Ready to print individual pages or sections. Diagram Quality: High Definition diagrams and illustrations. Binding Type Binding Type: Digital (No physical binding) Paper Type Paper Type: Digital (Not applicable for physical paper type) Software Requirements PDF Reader: Adobe Acrobat Reader (Free download available) Unzip Software: WinZip or WinRAR (Free download available) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin Engine Configuration: 2-Cylinder, 45 Degree V-Type Cycle Type: 4-Cycle Cooling System: Air-Cooled Engine Family: Twin Cam Displacement 1: 1584 cc (96 cubic inches) Displacement 2: 1690 cc (103 cubic inches) Performance Horsepower Range: Typically 70-80 HP (dependent on engine variant and tuning) Torque Range: Typically 95-105 lb-ft (dependent on engine variant and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Emission Control: Evaporative Emissions Control System, Oxygen Sensors (O2) 🔧 Transmission Standard Transmission Type: 6-Speed Cruise Drive Manual Transmission Optional Optional Transmission: Not Applicable for this model year range and variant as a factory option. Features Clutch Type: Clutched Primary Drive, Dry Clutch Operation Final Drive: Belt Drive 📐 Dimensions Exterior Wheelbase Approx: 64.5 inches (1638 mm) Seat Height Unladen Approx: 27.5 inches (699 mm) Weights Dry Weight Approx: 730 lbs (331 kg) Gross Vehicle Weight Rating Approx: 1200 lbs (544 kg) 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycle safety ratings in the same way as automobiles. Focus on rider safety features. Active Features Braking System: Hydraulic Disc Brakes, Front and Rear. Optional ABS available on some models. Lighting: Halogen Headlamp, LED Tail Lamp, Turn Signals, Auxiliary Lamps (optional). Passive Features Frame Construction: Steel cradle frame. 💡 Technology Features Infotainment Audio System: Advanced Audio System (specifics vary by trim and optional packages, but coverage includes diagnostics...
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HD Road KING 1690 FLHR 2011-2015 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Road King FLHR
Model Variant:
1690 (with Twin Cam 96 and Twin Cam 103 engines)
Generation
Product Code:
HD Road KING 1690 FLHR 2011-2015
Codes
Engine Code Primary:
Twin Cam 96
Engine Code Secondary:
Twin Cam 103
👋 Introduction
Market Position
Target Audience:
Professional mechanics and DIY enthusiasts seeking comprehensive repair information.
Competitive Analysis
Advantage Over Dealership:
Cost savings for users by enabling self-maintenance and repair, eliminating dealership labor costs.
Value Proposition:
Provides the same level of detail and accuracy as official dealer service manuals, offering significant value for money.
Key Features
Content Organization:
Well-structured contents with bookmarks for easy navigation between chapters.
Instruction Detail:
Very detailed instructions suitable for both experienced and novice technicians.
Accessibility:
Instant download and accessible on any PDF-compatible device, saving time and avoiding delivery delays.
📋 Manual Details
Coverage Areas
Years Covered:
2011, 2012, 2013, 2014, 2015
Models Covered:
Harley-Davidson Road King FLHR 1690
Engine Variants Covered:
1584cc Twin Cam 96, 1690cc Twin Cam 103
Page Count
Number Of Pages:
More than 1800
Manual Type
Primary Type:
Workshop Service Repair Manual
Additional Manuals Included:
Parts Catalog, Owners & Maintenance Manual, Electrical Diagnostic Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Format:
ZIP Archive
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel and Oil System, Primary Chaincase, Clutch System, Transmission System, Drive Belt & Sprockets, Engine Mount System, Lubrication System
Chassis And Suspension:
Tire & Wheel System, Brake System, Steering System, Front & Rear Fork, Air Suspension, Shock Absorber, Wheel Bearings, Jiffy Stand System
Electrical And Electronics:
Electrical System, Lighting System, Battery System, Charging System, Starting System, Electronic Fuel Injection (EFI), Throttle Control Actuator, Oxygen Sensors (O2), Evaporative Emissions Control, Electronic Control Module (ECM), Turn Signal and Security Module, System Fuses and Relays, Electrical Caddies, Auxiliary Lamps and Brackets, Ignition/Light Key Switch, Vehicle Speed Sensor (VSS), Gauges and Instruments, Advanced Audio System, Main Wiring Harness, Interconnect Harness, H-DSSS Actuation System, Connector Repair System, ABS Module System, Connector Location, Wheel Speed Sensors
Body And Accessories:
Air Cleaner System, Exhaust System, Handlebar & Clutch Cable, Mirror and Seat System, Saddlebags System, Tour-Pak Service, Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Footboard & Footrest, Glove Box Door & Hinge
Procedures Included
General Maintenance:
Maintenance Procedure, Routine Service, Fluid Checks and Changes, Filter Replacements
Engine Overhaul:
Engine Removal, Engine Installation, Rocker Arm & Pushrods, Cylinder & Cylinder Head, Flywheel & Connecting Rods, Piston & Crankcase, Engine Storage System
Transmission And Drivetrain:
Clutch System Service, Transmission System Repair, Drive Belt Replacement, Sprocket Inspection
Brake System Service:
Brake Master Cylinder Service, Brake Caliper Service & Bleeding, ABS System Diagnostics
Electrical Diagnostics:
Diagnostic Trouble Codes (DTC), Electrical System Troubleshooting, Wiring Harness Repair, Component Testing
Technical Depth
Diagnostic Capability:
Advanced Electrical Diagnostics, DTC Code Interpretation, Wiring Diagram Analysis
Repair Complexity:
Comprehensive - From basic maintenance to full engine and transmission rebuilds, including specialized component repair.
Special Instructions:
Includes tightening torque specifications, special service tools, and detailed procedural steps.
📊 Manual Specifications
File Format
Readability:
Readable on any device with a PDF Reader.
Searchability:
Searchable text within PDF for quick information retrieval.
Print Quality
Printability:
Ready to print individual pages or sections.
Diagram Quality:
High Definition diagrams and illustrations.
Binding Type
Binding Type:
Digital (No physical binding)
Paper Type
Paper Type:
Digital (Not applicable for physical paper type)
Software Requirements
PDF Reader:
Adobe Acrobat Reader (Free download available)
Unzip Software:
WinZip or WinRAR (Free download available)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin
Engine Configuration:
2-Cylinder, 45 Degree V-Type
Cycle Type:
4-Cycle
Cooling System:
Air-Cooled
Engine Family:
Twin Cam
Displacement 1:
1584 cc (96 cubic inches)
Displacement 2:
1690 cc (103 cubic inches)
Performance
Horsepower Range:
Typically 70-80 HP (dependent on engine variant and tuning)
Torque Range:
Typically 95-105 lb-ft (dependent on engine variant and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Emission Control:
Evaporative Emissions Control System, Oxygen Sensors (O2)
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive Manual Transmission
Optional
Optional Transmission:
Not Applicable for this model year range and variant as a factory option.
Features
Clutch Type:
Clutched Primary Drive, Dry Clutch Operation
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Wheelbase Approx:
64.5 inches (1638 mm)
Seat Height Unladen Approx:
27.5 inches (699 mm)
Weights
Dry Weight Approx:
730 lbs (331 kg)
Gross Vehicle Weight Rating Approx:
1200 lbs (544 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for motorcycle safety ratings in the same way as automobiles. Focus on rider safety features.
Active Features
Braking System:
Hydraulic Disc Brakes, Front and Rear. Optional ABS available on some models.
Lighting:
Halogen Headlamp, LED Tail Lamp, Turn Signals, Auxiliary Lamps (optional).
Passive Features
Frame Construction:
Steel cradle frame.
💡 Technology Features
Infotainment
Audio System:
Advanced Audio System (specifics vary by trim and optional packages, but coverage includes diagnostics and basic service).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option, with specific module and wheel speed sensor coverage.
Connectivity
Security System:
Factory-installed security system with immobilizer and siren.
Engine Management
ECM:
Electronic Control Module (ECM) for engine management, fuel injection, and ignition timing.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km) or 6 months.
Subsequent Service:
Subsequent services generally every 5,000 miles (8,000 km) or 12 months, including oil changes, filter replacements, and inspections.
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50 or equivalent API CI-4 approved synthetic motorcycle oil.
Primary Chaincase Oil:
Harley-Davidson Genuine Primary Chaincase Lubricant or equivalent SAE 50 motorcycle transmission lubricant.
Transmission Oil:
Harley-Davidson Genuine Formula+ Transmission & Primary Chaincase Lubricant or equivalent SAE 85W-140 gear lubricant.
Brake Fluid:
DOT 4 brake fluid.
Coolant Type:
Not applicable (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch plates, drive belt, brake pads, wheel bearings, fork seals, battery.
Potential Failures:
Occasional issues with fuel pump, starter solenoid, and charging system components (refer to manual for diagnostics).
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.
Model Evolution
Road King Lineage:
The Road King has been a staple in the Harley-Davidson lineup, known for its classic styling, comfortable touring capabilities, and V-twin heritage.
Production
Production Period:
2011-2015 for the specified manual coverage.
🏆 Awards & Recognition
Recognitions
Model Awards:
The Harley-Davidson Road King has consistently received positive reviews from motorcycle publications for its touring comfort and classic appeal, although specific annual awards are not detailed in this product information.
Ratings
Industry Standing:
Highly regarded within the cruiser and touring motorcycle segment.
Certifications
Manual Certification:
Not applicable (This is a third-party manual reproduction, not an official factory certification).
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