Harley Davidson Softail 2008 Factory Service Repair Manual
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This manual provides comprehensive service and repair information for the 2008 Softail. Renowned for its iconic V-Twin engine and classic styling, the Softail platform offers a unique riding experience, blending vintage aesthetics with modern engineering. This particular model year features the fuel-injected Twin Cam 96B (1584cc) engine, known for its robust performance and reliability, making the Softail a popular choice for cruising and touring. The engineering quality inherent in motorcycles ensures a durable and enjoyable machine, built for riders who appreciate heritage and performance. This factory service repair manual is designed to be an indispensable resource for owners, independent repair shops, and technicians. It covers all Softail models for the 2008 model year, with detailed instructions for servicing the fuel-injected Twin Cam 96B engine and the 6-speed Cruise Drive transmission. Within its hundreds of pages, you will find in-depth guidance on engine mechanicals, fuel and ignition systems, brakes, suspension, electrical systems, and diagnostics. The manual includes step-by-step repair procedures, preventative maintenance schedules, troubleshooting guides, and detailed technical specifications, ensuring accurate and efficient maintenance and repair of your Softail. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 2008 Codes Platform Code: V-Twin 👋 Introduction Market Position Target Audience: Harley-Davidson Softail owners, independent repair shops, technicians Competitive Analysis Manual Advantage: Official factory documentation ensures accuracy and completeness unavailable in generic aftermarket manuals Key Features Feature 1: Official Factory OEM Service Manual Feature 2: Covers all 2008 Softail models Feature 3: Detailed diagrams, schematics, and illustrations Feature 4: Troubleshooting guides and diagnostic procedures 📋 Manual Details Coverage Areas Model Coverage: All Softail models for the 2008 model year Engine Coverage: Fuel injected Twin Cam 96B (1584cc) engines Page Count Page Count: Hundreds of pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, overhaul for Twin Cam 96B Fuel System: EFI system diagnostics, component testing, fuel pump, injectors, throttle body Ignition System: Ignition module, spark plugs, coil testing and replacement Transmission: 6-speed Cruise Drive transmission overhaul, inspection, lubrication Clutch: Clutch assembly, primary drive, clutch plates, hydraulic clutch system Brakes: Front and rear brake system maintenance, bleeding, component replacement (calipers, master cylinders, lines) Suspension: Front fork (telescopic) and rear shock absorber service, oil replacement, adjustment Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter, fuses, relays Diagnostics: Troubleshooting procedures for common issues, DTC (Diagnostic Trouble Codes) interpretation Bodywork And Frame: Frame inspection, body panel removal/installation, fenders, fuel tank Wheels And Tires: Wheel bearing service, tire replacement, wheel balancing Control Systems: Handlebar controls, throttle cables, brake levers Procedures Included Preventative Maintenance: Oil changes, filter replacements, lubrication points, belt tensioning Repair Procedures: Step-by-step instructions for component replacement and repair Troubleshooting Guides: Systematic approaches to diagnose and fix problems Diagnostic Charts: Flowcharts for identifying causes of malfunctions Technical Depth Depth Level: Comprehensive, from basic maintenance to complete engine/transmission rebuilds Detail Level: Includes detailed torque specifications, tolerances, and procedures for expert-level service 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96B V-twin Displacement: 1584 cc (96 cubic inches) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 8.9:1 Performance Horsepower: Approx. 70-75 HP (Model dependent, manufacturer rated) Torque: Approx. 90-95 ft-lbs @ 3000 RPM (Model dependent, manufacturer rated) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium Unleaded Gasoline Lubrication Oil Type: Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or equivalent SAE 20W50 Oil Capacity: Approx. 3.5 quarts (3.3 liters) with filter change Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Manual Primary Drive: Duplex chain, 34/46 ratio Final Drive: Belt drive, 32/66 ratio Features Clutch Type: Hydraulic, multi-plate wet clutch Transmission Fluid: Harley-Davidson® Formula®+ or equivalent SAE 50 Motorcycle Transmission Oil Transmission Fluid Capacity: Approx. 1 quart (0.95 liters) 📐 Dimensions Exterior Length: Varies by specific Softail model (e.g., Fat Boy, Heritage Softail Classic, Night Train) Seat Height Laden: Varies by model, typically around 26-27 inches (66-68.5 cm) Weights Dry Weight: Varies by model, typically around 650-700 lbs (295-317 kg) Gross Vehicle Weight Rating: Not typically specified by H-D as a GVWR, but payload capacity is a consideration Capacities Fuel Capacity: Varies by model, typically 5.0 gallons (18.9 liters) 🛡️ Safety Features Ratings Safety Certification: Meets FMVSS standards for motorcycles (US market) Active Features Braking System: Dual-piston front caliper and single-piston rear caliper Lighting: Halogen headlamp, LED tail lamp and brake lamp, amber turn signals Passive Features Frame Construction: Mild steel, tubular frame and swingarm...
This manual provides comprehensive service and repair information for the 2008 Softail. Renowned for its iconic V-Twin engine and classic styling, the Softail platform offers a unique riding experience, blending vintage aesthetics with modern engineering. This particular model year features the fuel-injected Twin Cam 96B (1584cc) engine, known for its robust performance and reliability, making the Softail a popular choice for cruising and touring. The engineering quality inherent in motorcycles ensures a durable and enjoyable machine, built for riders who appreciate heritage and performance.
This factory service repair manual is designed to be an indispensable resource for owners, independent repair shops, and technicians. It covers all Softail models for the 2008 model year, with detailed instructions for servicing the fuel-injected Twin Cam 96B engine and the 6-speed Cruise Drive transmission. Within its hundreds of pages, you will find in-depth guidance on engine mechanicals, fuel and ignition systems, brakes, suspension, electrical systems, and diagnostics. The manual includes step-by-step repair procedures, preventative maintenance schedules, troubleshooting guides, and detailed technical specifications, ensuring accurate and efficient maintenance and repair of your Softail.
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or equivalent SAE 20W50
Oil Capacity:
Approx. 3.5 quarts (3.3 liters) with filter change
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive Manual
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Transmission Fluid:
Harley-Davidson® Formula®+ or equivalent SAE 50 Motorcycle Transmission Oil
Transmission Fluid Capacity:
Approx. 1 quart (0.95 liters)
📐 Dimensions
Exterior
Length:
Varies by specific Softail model (e.g., Fat Boy, Heritage Softail Classic, Night Train)
Seat Height Laden:
Varies by model, typically around 26-27 inches (66-68.5 cm)
Weights
Dry Weight:
Varies by model, typically around 650-700 lbs (295-317 kg)
Gross Vehicle Weight Rating:
Not typically specified by H-D as a GVWR, but payload capacity is a consideration
Capacities
Fuel Capacity:
Varies by model, typically 5.0 gallons (18.9 liters)
🛡️ Safety Features
Ratings
Safety Certification:
Meets FMVSS standards for motorcycles (US market)
Active Features
Braking System:
Dual-piston front caliper and single-piston rear caliper
Lighting:
Halogen headlamp, LED tail lamp and brake lamp, amber turn signals
Passive Features
Frame Construction:
Mild steel, tubular frame and swingarm
Tire Pressure:
Recommended tire pressures vary by model and tire, typically 36-40 PSI front, 40-42 PSI rear
💡 Technology Features
Infotainment
Infotainment System:
Basic, typically no integrated infotainment system; relies on aftermarket solutions for audio
Driver Assistance
Driver Assistance:
None (basic rider aids such as ABS were not standard or widely available on all 2008 Softails)
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil Spec:
SAE 20W50 Motorcycle Oil (Harley-Davidson SYN3 or equivalent)
Transmission Oil Spec:
SAE 50 Motorcycle Transmission Oil (Harley-Davidson Formula+ or equivalent)
Primary Chain Case Oil Spec:
Harley-Davidson Formula+ or equivalent
Brake Fluid Spec:
DOT 4 (for hydraulic clutch and brake systems)
Known Issues
Common Issue 1:
Stiff clutch operation (can be addressed with bleeding or clutch lever adjustment)
Common Issue 2:
Exhaust pipe leaks (due to heat and vibration, requires tightening or gasket replacement)
Common Issue 3:
Battery drain or charging system issues (stator, regulator/rectifier are common failure points)
Common Issue 4:
Harley-Davidson diagnostic codes (requiring specific tools and knowledge to interpret)
Part Numbers
Oil Filter Part Number:
e.g., Harley-Davidson 63796-77A or equivalent
Air Filter Part Number:
Varies by specific Softail model, consult manual
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson is an iconic American motorcycle manufacturer founded in 1903, renowned for its V-twin engines and cruiser motorcycles.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1983, is known for its classic hardtail look with hidden rear suspension, mimicking vintage rigid frames while providing modern comfort.
Production
Manufacturing Location:
York, Pennsylvania, and Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Award Type:
N/A (Manufacturer awards are not applicable to service manuals)
Ratings
Owner Satisfaction:
High owner satisfaction for the Softail platform, known for its ride comfort and classic styling.
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