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Holden Cruze Complete Workshop Service Repair Manual 2016

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🏷️ Basic Information Identification Make: Holden Model: Cruze Year: 2016 Codes Chassis Code: JG/JH Series II 👋 Introduction Market Position Segment: Compact Family Car Target Audience: Owner-operators, DIY enthusiasts, and professional mechanics Competitive Analysis Competitors 2016: Toyota Corolla, Mazda3, Hyundai i30, Ford Focus, Volkswagen Golf Key Features Vehicle Proposition: Affordable, practical, and well-equipped compact car offering good value for money. Manual Value Benefit To Owner: Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving time and money. 📋 Manual Details Coverage Areas Geographical Coverage: Australia, New Zealand (and relevant international markets where Holden Cruze was sold/serviced) Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Full engine repair, overhaul, diagnostics, and tuning for all variants Transmission: Manual and automatic transmission service, repair, and troubleshooting Drivetrain: Front-wheel drive system, axles, CV joints, and differential service Suspension: Front and rear suspension components, alignment, shocks, struts, and springs Steering: Power steering system, rack and pinion, steering column, and linkages Brakes: Front and rear disc brake systems, ABS, EBD, and parking brake service Electrical: Complete electrical system diagnostics, wiring diagrams, charging, starting, lighting, and accessories Bodywork: Exterior and interior trim, body panel repair, glass, locks, and security systems Climate Control: HVAC system service, diagnosis, and refrigerant handling Fuel System: Fuel tank, pump, injectors, lines, and evaporative emissions control Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and emissions components Cooling System: Radiator, thermostat, water pump, cooling fans, and coolant specifications Safety Systems: Airbag system, seatbelts, and safety restraint diagnostics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, and inspections Troubleshooting: Diagnostic charts, symptom-based troubleshooting, and fault code explanations Repair: Step-by-step repair instructions for all major components and systems Diagnostics: Detailed diagnostic procedures using OBD-II scanners and specialized tools Rebuilding: Engine and transmission rebuilding procedures with specifications Installation: Component replacement and installation guides Specifications: Torque specifications, clearances, fluid capacities, and electrical parameters Technical Depth Depth: Comprehensive: Covers basic to advanced repairs, including full engine and transmission overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for on-site workshop use Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding Type: N/A (Downloadable Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: A16XER (1.6L ECOTEC DOHC) Engine 1 Displacement: 1598 cc Engine 1 Horsepower: 115 hp @ 6000 rpm Engine 1 Torque: 155 Nm @ 4000 rpm Engine 2 Code: A18XER (1.8L ECOTEC DOHC) Engine 2 Displacement: 1796 cc Engine 2 Horsepower: 131 hp @ 6200 rpm Engine 2 Torque: 176 Nm @ 3800 rpm Engine 3 Code: A14NET (1.4L Turbo ECOTEC DOHC) Engine 3 Displacement: 1364 cc Engine 3 Horsepower: 138 hp @ 4900-6000 rpm Engine 3 Torque: 200 Nm @ 1850-4900 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI or GDI for turbo variants) Fuel Type: Unleaded Petrol (91 RON recommended) Engine Management ECU Type: GM Global A Architecture ECU (specific module varies) 🔧 Transmission Standard Transmission Type: 6-speed Manual (M32 or similar) Optional Transmission Type: 6-speed Automatic (6T40 or similar) Features Automatic Features: Active Select, Driver Shift Control (optional) 📐 Dimensions Exterior Length: Approx. 4465 mm Width: Approx. 1797 mm Height: Approx. 1477 mm Wheelbase: Approx. 2685 mm Weights Kerb Weight: Approx. 1300-1400 kg (depending on variant) Cargo Boot Capacity: Approx. 450 litres (Sedan), 370 litres (Hatchback) 🛡️ Safety Features Ratings Ancap Rating: 5-Star ANCAP Rating (for applicable models/years) Active Features ABS: Anti-lock Braking System Esp: Electronic Stability Program Traction Control: Traction Control System (TCS) Hill Start Assist: Hill Start Assist (HSA) (optional/standard on some trims) Passive Features Airbags: Front, side, and curtain airbags Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features Infotainment Infotainment System: MyLink infotainment system with 7-inch colour touchscreen (optional/standard on higher trims) Connectivity Options: Bluetooth audio streaming and phone connectivity, USB input, Apple CarPlay/Android Auto (late models/specific options) Driver Assistance Parking Assistance: Rear parking sensors, Reversing camera (optional/standard on higher trims) Cruise Control: Standard cruise control Climate Control Climate Control Type: Manual air conditioning or Automatic Climate Control (ACC) 🔧 Maintenance Service Intervals Oil Change Interval: 15,000 km or 12 months, whichever comes first (check manual for specific engine/conditions) Air Filter Replacement: Every 30,000 km or as needed Cabin Filter Replacement: Every 30,000 km or annually Spark Plug Replacement: 100,000 km (Iridium plugs) Fluid Specifications Engine Oil: GM dexos1 Gen 2 5W-30 (API SN or ILSAC GF-5) Coolant: GM DEX-COOL Extended Life Antifreeze/Coolant (Orange) Brake Fluid: DOT 4 Transmission Fluid Auto: GM DEXRON-VI (for 6T40) Known Issues Ignition Coils: Potential premature failure on some 1.4L Turbo engines. Thermostat Housing: Cracking and leaks in the plastic thermostat housing on certain ECOTEC engines. Transmission Shifting: Occasional rough shifting or...
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Stichworte: 2016 Car Cruze Holden
Holden Cruze Complete Workshop Service Repair Manual 2016
🏷️ Basic Information
Identification
Make:
Holden
Model:
Cruze
Year:
2016
Codes
Chassis Code:
JG/JH Series II
👋 Introduction
Market Position
Segment:
Compact Family Car
Target Audience:
Owner-operators, DIY enthusiasts, and professional mechanics
Competitive Analysis
Competitors 2016:
Toyota Corolla, Mazda3, Hyundai i30, Ford Focus, Volkswagen Golf
Key Features
Vehicle Proposition:
Affordable, practical, and well-equipped compact car offering good value for money.
Manual Value
Benefit To Owner:
Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving time and money.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Australia, New Zealand (and relevant international markets where Holden Cruze was sold/serviced)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine repair, overhaul, diagnostics, and tuning for all variants
Transmission:
Manual and automatic transmission service, repair, and troubleshooting
Drivetrain:
Front-wheel drive system, axles, CV joints, and differential service
Suspension:
Front and rear suspension components, alignment, shocks, struts, and springs
Steering:
Power steering system, rack and pinion, steering column, and linkages
Brakes:
Front and rear disc brake systems, ABS, EBD, and parking brake service
Electrical:
Complete electrical system diagnostics, wiring diagrams, charging, starting, lighting, and accessories
Bodywork:
Exterior and interior trim, body panel repair, glass, locks, and security systems
Climate Control:
HVAC system service, diagnosis, and refrigerant handling
Fuel System:
Fuel tank, pump, injectors, lines, and evaporative emissions control
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and emissions components
Cooling System:
Radiator, thermostat, water pump, cooling fans, and coolant specifications
Safety Systems:
Airbag system, seatbelts, and safety restraint diagnostics
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, and inspections
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, and fault code explanations
Repair:
Step-by-step repair instructions for all major components and systems
Diagnostics:
Detailed diagnostic procedures using OBD-II scanners and specialized tools
Rebuilding:
Engine and transmission rebuilding procedures with specifications
Installation:
Component replacement and installation guides
Specifications:
Torque specifications, clearances, fluid capacities, and electrical parameters
Technical Depth
Depth:
Comprehensive: Covers basic to advanced repairs, including full engine and transmission overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval
Printability:
Printable pages for on-site workshop use
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding Type:
N/A (Downloadable Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
A16XER (1.6L ECOTEC DOHC)
Engine 1 Displacement:
1598 cc
Engine 1 Horsepower:
115 hp @ 6000 rpm
Engine 1 Torque:
155 Nm @ 4000 rpm
Engine 2 Code:
A18XER (1.8L ECOTEC DOHC)
Engine 2 Displacement:
1796 cc
Engine 2 Horsepower:
131 hp @ 6200 rpm
Engine 2 Torque:
176 Nm @ 3800 rpm
Engine 3 Code:
A14NET (1.4L Turbo ECOTEC DOHC)
Engine 3 Displacement:
1364 cc
Engine 3 Horsepower:
138 hp @ 4900-6000 rpm
Engine 3 Torque:
200 Nm @ 1850-4900 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI or GDI for turbo variants)
Fuel Type:
Unleaded Petrol (91 RON recommended)
Engine Management
ECU Type:
GM Global A Architecture ECU (specific module varies)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual (M32 or similar)
Optional
Transmission Type:
6-speed Automatic (6T40 or similar)
Features
Automatic Features:
Active Select, Driver Shift Control (optional)
📐 Dimensions
Exterior
Length:
Approx. 4465 mm
Width:
Approx. 1797 mm
Height:
Approx. 1477 mm
Wheelbase:
Approx. 2685 mm
Weights
Kerb Weight:
Approx. 1300-1400 kg (depending on variant)
Cargo
Boot Capacity:
Approx. 450 litres (Sedan), 370 litres (Hatchback)
🛡️ Safety Features
Ratings
Ancap Rating:
5-Star ANCAP Rating (for applicable models/years)
Active Features
ABS:
Anti-lock Braking System
Esp:
Electronic Stability Program
Traction Control:
Traction Control System (TCS)
Hill Start Assist:
Hill Start Assist (HSA) (optional/standard on some trims)
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Infotainment System:
MyLink infotainment system with 7-inch colour touchscreen (optional/standard on higher trims)
Connectivity Options:
Bluetooth audio streaming and phone connectivity, USB input, Apple CarPlay/Android Auto (late models/specific options)
Driver Assistance
Parking Assistance:
Rear parking sensors, Reversing camera (optional/standard on higher trims)
Cruise Control:
Standard cruise control
Climate Control
Climate Control Type:
Manual air conditioning or Automatic Climate Control (ACC)
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 12 months, whichever comes first (check manual for specific engine/conditions)
Air Filter Replacement:
Every 30,000 km or as needed
Cabin Filter Replacement:
Every 30,000 km or annually
Spark Plug Replacement:
100,000 km (Iridium plugs)
Fluid Specifications
Engine Oil:
GM dexos1 Gen 2 5W-30 (API SN or ILSAC GF-5)
Coolant:
GM DEX-COOL Extended Life Antifreeze/Coolant (Orange)
Brake Fluid:
DOT 4
Transmission Fluid Auto:
GM DEXRON-VI (for 6T40)
Known Issues
Ignition Coils:
Potential premature failure on some 1.4L Turbo engines.
Thermostat Housing:
Cracking and leaks in the plastic thermostat housing on certain ECOTEC engines.
Transmission Shifting:
Occasional rough shifting or hesitation in automatic transmissions, often software or solenoid related.
Water Pump:
Some reports of early water pump failure, particularly on turbo models.
📚 Vehicle History
Brand Heritage
Manufacturer:
Holden (Australian subsidiary of General Motors)
Model Evolution
Previous Generation:
JG Series (2009-2013)
Current Generation:
JH Series II (2013-2017)
Production
Platform Basis:
GM Delta II platform (shared with Opel Astra)
Manufacturing Location:
South Korea (Daewoo Lacetti Premiere / Chevrolet Cruze)
🏆 Awards & Recognition
Recognitions
Australian Car Of The Year:
N/A (Cruze generally received consistent but not class-leading reviews, not winning major COTY awards).
Ratings
Fuel Economy Ratings:
Good for its class, competitive with rivals (specific ratings vary by engine and transmission).
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