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Yamaha Yzf-r1s Yzf-r1sc 2004 Workshop Service Manual Repair PDF Download
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Basic Information Identification Make: Yamaha Model: YZF-R1S / YZF-R1SC Year: 2004 Codes Chassis Code: RN09 Introduction Market Position Market Segment: High-performance sportbike, flagship model Competitive Analysis Competitors: Honda CBR954RR Fireblade,...
Typ: Motorcycles
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Art.-Nr: 61415
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| Basic Information | |
| Identification | |
| Make: | Yamaha |
| Model: | YZF-R1S / YZF-R1SC |
| Year: | 2004 |
| Codes | |
| Chassis Code: | RN09 |
| Introduction | |
| Market Position | |
| Market Segment: | High-performance sportbike, flagship model |
| Competitive Analysis | |
| Competitors: | Honda CBR954RR Fireblade, Suzuki GSX-R1000 K4, Kawasaki ZX-10R Ninja |
| Key Features | |
| Design Philosophy: | Yamaha's commitment to cutting-edge performance and rider-centric engineering |
| Engine Architecture: | Inline-four cylinder, high-revving, DOHC |
| Chassis Technology: | Lightweight aluminum frame, advanced suspension geometry |
| Manual Details | |
| Coverage Areas | |
| Coverage Scope: | Comprehensive workshop service and repair |
| Page Count | |
| Page Count: | Estimated 400-500 pages (typical for this era's Yamaha superbike service manuals) |
| Manual Type | |
| Manual Type: | Workshop Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Internal engine components, lubrication, cooling, fuel injection, ignition, starting system |
| Transmission: | Clutch, gearbox, shifting mechanism, lubrication |
| Chassis: | Frame, suspension (front and rear), steering, wheels, tires |
| Brakes: | Front and rear brake systems, hydraulic lines, calipers, master cylinders, ABS (if applicable) |
| Electrical: | Wiring diagrams, lighting, instrumentation, battery, charging system, ECU, sensors |
| Fuel System: | Fuel tank, fuel pump, injectors, fuel pressure regulator |
| Exhaust System: | Exhaust pipes, muffler, catalytic converter (if applicable) |
| Cooling System: | Radiator, coolant passages, fan, thermostat |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid service, coolant replacement |
| Troubleshooting: | Diagnostic flowcharts, common problems and solutions, fault code interpretation |
| Repair: | Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and repair |
| Disassembly Reassembly: | Detailed step-by-step instructions for all major components |
| Specifications Data: | Torque values, clearances, measurements, resistance values |
| Suspension Adjustment: | Detailed procedures for front and rear suspension adjustments (preload, compression, rebound). |
| Wheel Tire Service: | Wheel removal and installation, tire mounting and balancing, wheel bearing service. |
| Bodywork Fairing Removal: | Instructions for removing and reassembling body panels for access to internal components. |
| Diagnostics Troubleshooting Charts: | Systematic troubleshooting guides for various symptoms and potential causes. |
| Technical Depth | |
| Depth: | Expert-level, suitable for professional technicians and experienced DIY mechanics |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Likely text-searchable for keywords and part numbers |
| Access Method: | Instant Download |
| Print Quality | |
| Printability: | High resolution, suitable for printing specific sections or the entire manual |
| Binding Type | |
| Binding: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Completeness | |
| Completeness Level: | Full workshop manual coverage, from basic maintenance to complete engine rebuilds. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 998cc, liquid-cooled, 4-stroke, DOHC, 16-valve, inline-four |
| Bore X Stroke: | 74.0 mm x 58.0 mm |
| Compression Ratio: | 12.3:1 |
| Performance | |
| Horsepower: | Approx. 152 hp (at crankshaft, DIN rating) |
| Torque: | Approx. 10.6 kg-m (76.7 lb-ft) at 9,000 rpm |
| Fuel System | |
| Fuel Delivery: | Fuel Injection with Mikuni throttle bodies |
| Fuel Type: | Unleaded premium gasoline |
| Lubrication | |
| Oil Type: | Yamalube 4 (or equivalent) SAE 10W-40, API SG, SH, SJ, or SL |
| Oil Capacity With Filter Change: | Approx. 3.5 L (3.7 US qt) |
| Ignition | |
| Ignition System: | Digital TCI (Transistor Controlled Ignition) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed, constant mesh |
| Clutch Type: | Wet, multiple disc, cable-actuated |
| Features | |
| Gear Ratios: | 1st: 2.750, 2nd: 2.063, 3rd: 1.684, 4th: 1.409, 5th: 1.238, 6th: 1.103 |
| Final Drive: | Chain drive |
| Transmission Oil Type: | Yamalube Gear Oil (or equivalent) SAE 80, API GL-4 |
| Transmission Oil Capacity: | Approx. 0.75 L (0.79 US qt) |
| Dimensions | |
| Exterior | |
| Length: | 2075 mm (81.7 in) |
| Width: | 705 mm (27.8 in) |
| Height: | 1135 mm (44.7 in) |
| Wheelbase: | 1405 mm (55.3 in) |
| Ground Clearance: | 130 mm (5.1 in) |
| Seat Height: | 825 mm (32.5 in) |
| Weights | |
| Dry Weight: | 177 kg (390 lbs) |
| Wet Weight: | Approx. 205 kg (452 lbs) (fully fueled) |
| Fuel Tank Capacity: | 18 L (4.8 US gal) |
| Safety Features | |
| Ratings | |
| Safety Features: | High-performance braking systems, advanced chassis stability |
| Active Features | |
| Braking System Front: | Dual 320mm discs with 6-piston calipers |
| Braking System Rear: | 220mm disc with 2-piston caliper |
| Passive Features | |
| Frame Construction: | Aluminum Deltabox frame for rigidity and light weight |
| Technology Features | |
| Infotainment | |
| Infotainment System: | N/A (Sportbike, focus on performance, not infotainment) |
| Driver Assistance | |
| Driver Assistance Features: | N/A (No advanced electronic rider aids typical of modern bikes) |
| Connectivity | |
| Connectivity Features: | N/A |
| Instrumentation | |
| Instrument Cluster: | Analog tachometer, digital speedometer, fuel gauge, clock, trip meters, diagnostic indicators |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 6,000 km (3,700 miles) or 6 months |
| Air Filter Cleaning: | Every 6,000 km (3,700 miles) |
| Spark Plug Replacement: | Every 18,000 km (11,000 miles) |
| Coolant Replacement: | Every 2 years |
| Fluid Specifications | |
| Brake Fluid: | DOT 4 (FMVSS No. 116 DOT 4) |
| Coolant Type: | Permanent type antifreeze coolant (ethylene glycol based), 50% mixture with distilled water |
| Known Issues | |
| Common Wear Items: | Clutch plates, chain and sprockets, brake pads, fork seals |
| Potential Electrical Issues: | Wiring harness fatigue in high-stress areas, stator output degradation (requires testing) |
| Fuel Injection System: | Regular cleaning of injectors and throttle bodies recommended for optimal performance. |
| Vehicle History | |
| Brand Heritage | |
| Brand Reputation: | Yamaha's long-standing heritage in motorsport and performance motorcycles |
| Model Evolution | |
| R1 Lineage: | The 2004 YZF-R1 represents a significant evolution of Yamaha's flagship superbike, building on previous generations' success. |
| Design Updates 2004: | Introduction of a fuel-injected engine and revised chassis geometry for improved handling and power delivery. |
| Production | |
| Production Period: | 2004 Model Year |
| Awards & Recognition | |
| Recognitions | |
| Performance Awards: | The YZF-R1 series has consistently received accolades from motorcycle publications for its performance and handling. |