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Hummer H1 DMAX Complete Workshop Service Repair Manual 2006

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🏷️ Basic Information Identification Make: Hummer Model: H1 Model Variant: DMAX Year: 2006 Codes Platform: Humvee (HMMWV) derived platform 👋 Introduction Market Position Segment: Ultra-heavy duty, off-road, military-derived civilian vehicle. Competitive Analysis Niche: Unmatched in extreme off-road capability and ruggedness within the civilian market. Key Features Ownership Benefit: Empowers owners to perform extensive maintenance and repairs, saving significant costs. Ease Of Use: Features easy-to-follow step-by-step instructions and pictures. 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: Yes Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'complete' and 'A-Z' coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF compatible) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete diagnosis, repair, overhaul, timing, cooling, lubrication, fuel injection (DMAX specific), emissions control. Engine Electrical: Ignition system, starting system, charging system, ECU diagnosis, wiring diagrams, sensor testing. Transmission: Automatic transmission (e.g., Allison) service, repair, troubleshooting, fluid specifications, torque converter. Drivetrain: Transfer case operation and repair, front and rear axles, driveshafts, CV joints, differentials. Brakes: Hydraulic brake system, ABS diagnostics and repair, brake pad and rotor replacement, caliper service. Suspension Steering: Independent front suspension, rear solid axle, shocks, springs, control arms, steering gear, power steering system. Chassis Frame: Frame inspection, repair, body mounting, suspension attachment points. Electrical Body: Lighting systems, power windows, door locks, HVAC controls, interior and exterior trim, instrument panel. HVAC: Air conditioning system diagnosis and repair, heater core service, climate control unit. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter replacement, diesel injection system specifics for DMAX. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, belt inspections. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for various systems. Major Repairs: Engine overhaul, transmission rebuild, axle replacement, suspension component replacement. Component Removal Installation: Detailed instructions for removing and installing all major and minor components. Torque Specifications: Crucial torque values for critical fasteners across all systems. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Diagnostic Procedures: Step-by-step guides for diagnosing electronic and mechanical faults. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics). 📊 Manual Specifications File Format Compatibility: All PC & MAC Computers, tablets, mobile phones. Requires Adobe Reader. Print Quality Printability: Printable by chapter or entire document. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 6.6L Duramax V8 Turbo-Diesel (LLY or LBZ variant typical for 2006 H1) Performance Horsepower: Approx. 300-315 hp (varies by specific LLY/LBZ tune) Torque: Approx. 520-555 lb-ft (varies by specific LLY/LBZ tune) Fuel System Injection System: High-pressure common rail direct injection Cooling System Cooling Type: Liquid-cooled, thermostatically controlled 🔧 Transmission Standard Transmission Type: Allison 1000 5-speed automatic (common for DMAX models) Optional Optional Transmissions: N/A for DMAX models, Allison 1000 was standard Features Transmission Features: Lock-up torque converter, electronic control, robust design for heavy-duty use. 📐 Dimensions Exterior Overall Length: Approx. 202-220 inches (depending on body style - Wagon, SUV, Alpha) Overall Width: Approx. 86.5 inches Overall Height: Approx. 77.4 - 80 inches (depending on body style) Weights Curb Weight: Approx. 6,800 - 7,200 lbs Gross Vehicle Weight Rating Gvwr: Approx. 9,200 - 10,200 lbs Towing Capacity: Approx. 7,000 - 10,000 lbs Off Road Specs Ground Clearance: Approx. 16 inches Approach Angle: Approx. 70 degrees Departure Angle: Approx. 36 degrees Breakover Angle: Approx. 60 degrees 🛡️ Safety Features Ratings NHTSA Ratings: Not typically rated by NHTSA due to its niche, low-volume, and specialized nature. Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Front airbags for driver and passenger. Seatbelts: Three-point seatbelts with pretensioners. 💡 Technology Features Infotainment Infotainment System: Basic audio system, typically with AM/FM radio and CD player. Navigation was not standard. Driver Assistance Driver Assistance Features: Limited; primary focus on robust mechanical systems. ABS is the main electronic safety aid. Connectivity Connectivity Options: No modern connectivity features like Bluetooth or USB ports as standard. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Refer to manual for specific interval, typically 5,000 - 7,500 miles or annually, depending on usage. Transmission Fluid Change Interval: Refer to manual, typically every 30,000 - 50,000 miles, more frequently under severe use. Fuel Filter Replacement Interval: Refer to manual, typically every 15,000 - 30,000 miles, crucial for diesel engines. Fluid Specifications Engine Oil Spec: API CJ-4 or CK-4 certified, SAE 15W-40 synthetic or synthetic blend diesel engine oil (consult manual for exact spec and viscosity). Transmission Fluid Spec: Dexron III/Mercon or Allison TES 295 approved fluid. Coolant Spec: Ethylene glycol based, long-life (OAT) coolant, typically requiring a 50/50 mix with distilled water. Known Issues Duramax Glow Plugs: Glow plug system reliability can be a concern; manual provides diagnostic procedures. Duramax Egr Cooler: EGR cooler leaks are a known potential issue on these...
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Stichworte: 2006 Cars H1 H1 DMAX Hummer Truck
Hummer H1 DMAX Complete Workshop Service Repair Manual 2006
🏷️ Basic Information
Identification
Make:
Hummer
Model:
H1
Model Variant:
DMAX
Year:
2006
Codes
Platform:
Humvee (HMMWV) derived platform
👋 Introduction
Market Position
Segment:
Ultra-heavy duty, off-road, military-derived civilian vehicle.
Competitive Analysis
Niche:
Unmatched in extreme off-road capability and ruggedness within the civilian market.
Key Features
Ownership Benefit:
Empowers owners to perform extensive maintenance and repairs, saving significant costs.
Ease Of Use:
Features easy-to-follow step-by-step instructions and pictures.
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
Yes
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as 'complete' and 'A-Z' coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete diagnosis, repair, overhaul, timing, cooling, lubrication, fuel injection (DMAX specific), emissions control.
Engine Electrical:
Ignition system, starting system, charging system, ECU diagnosis, wiring diagrams, sensor testing.
Transmission:
Automatic transmission (e.g., Allison) service, repair, troubleshooting, fluid specifications, torque converter.
Drivetrain:
Transfer case operation and repair, front and rear axles, driveshafts, CV joints, differentials.
Brakes:
Hydraulic brake system, ABS diagnostics and repair, brake pad and rotor replacement, caliper service.
Suspension Steering:
Independent front suspension, rear solid axle, shocks, springs, control arms, steering gear, power steering system.
Chassis Frame:
Frame inspection, repair, body mounting, suspension attachment points.
Electrical Body:
Lighting systems, power windows, door locks, HVAC controls, interior and exterior trim, instrument panel.
HVAC:
Air conditioning system diagnosis and repair, heater core service, climate control unit.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter replacement, diesel injection system specifics for DMAX.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, belt inspections.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for various systems.
Major Repairs:
Engine overhaul, transmission rebuild, axle replacement, suspension component replacement.
Component Removal Installation:
Detailed instructions for removing and installing all major and minor components.
Torque Specifications:
Crucial torque values for critical fasteners across all systems.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Diagnostic Procedures:
Step-by-step guides for diagnosing electronic and mechanical faults.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics).
📊 Manual Specifications
File Format
Compatibility:
All PC & MAC Computers, tablets, mobile phones. Requires Adobe Reader.
Print Quality
Printability:
Printable by chapter or entire document.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
6.6L Duramax V8 Turbo-Diesel (LLY or LBZ variant typical for 2006 H1)
Performance
Horsepower:
Approx. 300-315 hp (varies by specific LLY/LBZ tune)
Torque:
Approx. 520-555 lb-ft (varies by specific LLY/LBZ tune)
Fuel System
Injection System:
High-pressure common rail direct injection
Cooling System
Cooling Type:
Liquid-cooled, thermostatically controlled
🔧 Transmission
Standard
Transmission Type:
Allison 1000 5-speed automatic (common for DMAX models)
Optional
Optional Transmissions:
N/A for DMAX models, Allison 1000 was standard
Features
Transmission Features:
Lock-up torque converter, electronic control, robust design for heavy-duty use.
📐 Dimensions
Exterior
Overall Length:
Approx. 202-220 inches (depending on body style - Wagon, SUV, Alpha)
Overall Width:
Approx. 86.5 inches
Overall Height:
Approx. 77.4 - 80 inches (depending on body style)
Weights
Curb Weight:
Approx. 6,800 - 7,200 lbs
Gross Vehicle Weight Rating Gvwr:
Approx. 9,200 - 10,200 lbs
Towing Capacity:
Approx. 7,000 - 10,000 lbs
Off Road Specs
Ground Clearance:
Approx. 16 inches
Approach Angle:
Approx. 70 degrees
Departure Angle:
Approx. 36 degrees
Breakover Angle:
Approx. 60 degrees
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not typically rated by NHTSA due to its niche, low-volume, and specialized nature.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front airbags for driver and passenger.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic audio system, typically with AM/FM radio and CD player. Navigation was not standard.
Driver Assistance
Driver Assistance Features:
Limited; primary focus on robust mechanical systems. ABS is the main electronic safety aid.
Connectivity
Connectivity Options:
No modern connectivity features like Bluetooth or USB ports as standard.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Refer to manual for specific interval, typically 5,000 - 7,500 miles or annually, depending on usage.
Transmission Fluid Change Interval:
Refer to manual, typically every 30,000 - 50,000 miles, more frequently under severe use.
Fuel Filter Replacement Interval:
Refer to manual, typically every 15,000 - 30,000 miles, crucial for diesel engines.
Fluid Specifications
Engine Oil Spec:
API CJ-4 or CK-4 certified, SAE 15W-40 synthetic or synthetic blend diesel engine oil (consult manual for exact spec and viscosity).
Transmission Fluid Spec:
Dexron III/Mercon or Allison TES 295 approved fluid.
Coolant Spec:
Ethylene glycol based, long-life (OAT) coolant, typically requiring a 50/50 mix with distilled water.
Known Issues
Duramax Glow Plugs:
Glow plug system reliability can be a concern; manual provides diagnostic procedures.
Duramax Egr Cooler:
EGR cooler leaks are a known potential issue on these engines; manual covers inspection and replacement.
ABS Sensor Issues:
ABS sensor failures can occur due to exposure to the elements; manual details testing and replacement.
Central Tire Inflation System Ctis:
CTIS components can require maintenance and troubleshooting; manual covers system operation and repair.
📚 Vehicle History
Brand Heritage
Brand Origin:
Hummer brand originated from AM General's development of the HMMWV (High Mobility Multipurpose Wheeled Vehicle) for the US military.
Model Evolution
Civilian H1:
The Hummer H1 was the civilian version of the HMMWV, launched in 1992. The H1 Alpha, introduced in 2004, featured the Duramax diesel engine and improved amenities.
Production
Production Period:
Civilian H1 production ran from 1992 to 2006.
Manufacturing Location:
AM General Assembly Plant, Mishawaka, Indiana, USA.
🏆 Awards & Recognition
Recognitions
Off Road Accolades:
Widely recognized for unparalleled off-road capability and military heritage.
Ratings
Consumer Reviews:
Owners generally praise its extreme capability, durability, and unique presence; drawbacks often cite fuel economy and ride comfort.
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