🏷️ Basic Information Identification Make: Husqvarna Model: Husky WR CR 250 Year: 2004 Type: Motorcycle Category: Off-Road / Motocross / Enduro Codes Vin Structure: Not applicable for this manual's scope, but VINs are typically 17 characters for motorcycles. 👋 Introduction Market Position Positioning: The 2004 Husqvarna WR CR 250 was positioned as a competitive off-road motorcycle, aiming for performance in motocross and enduro disciplines. Husqvarna has a long-standing reputation for building durable and capable off-road machines. Competitive Analysis Competitors: Competed against similar displacement models from Japanese manufacturers like Yamaha (YZ250), Honda (CR250R), Suzuki (RM250), and Kawasaki (KX250), as well as other European brands. Key Features Features: Likely featured a potent two-stroke engine, advanced suspension components, and a chassis designed for agility and responsiveness. Specific engine tuning and suspension settings would differentiate it within its class. Manual Value Value Proposition: Provides essential technical information for owners to maintain, troubleshoot, and repair their 2004 Husqvarna WR CR 250, promoting self-sufficiency and cost savings on repairs. 📋 Manual Details Coverage Areas Areas: Comprehensive coverage of all major mechanical, electrical, and chassis systems. Page Count Pages: Not specified in product information, but typical for this type of manual can range from 200-500+ pages. Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English (Assumed based on product description and common industry practice) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, troubleshooting, tuning, lubrication, cooling system. Transmission: Gearbox removal, disassembly, assembly, inspection, clutch operation. Chassis: Frame inspection, suspension (forks, rear shock), steering system, bearings. Electrical: Ignition system, lighting, charging system (if applicable), wiring diagrams, troubleshooting. Fuel System: Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines. Exhaust System: Exhaust pipe and silencer removal, installation, maintenance. Brakes: Hydraulic brake system (front and rear), caliper service, master cylinder, bleeding procedures. Wheels Tires: Wheel bearing service, tire mounting/disassembly, spoke tensioning. Bodywork: Fairing removal, seat, fuel tank, fenders. Procedures Included Maintenance: Regular service, oil changes, filter replacements, chain adjustment, spark plug checks. Repair: Detailed step-by-step instructions for component repairs and replacements. Troubleshooting: Diagnostic flowcharts and common issue resolutions. Overhaul: Complete engine and transmission rebuild procedures. Specifications Torque: Torque specifications for critical fasteners. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams. Suspension Setup: Fork and shock adjustment and maintenance procedures. Technical Depth Depth: Detailed, comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics. Audience: Professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable, a common feature of high-quality PDF manuals. Print Quality Quality: High resolution for clear diagrams and text. Print Permission: Printable by the user, allowing for specific page printing. Binding Type Type: N/A (Digital download) Paper Type Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Type: 2-Stroke, Liquid-Cooled Displacement: 249 cc (Approximately) Bore X Stroke: Typically around 66.4 mm x 72 mm (specifics may vary slightly). Cylinder Arrangement: Single Cylinder Power Output: Estimated around 40-45 HP (at crankshaft, varies with tuning). Torque: Not readily available without specific dyno charts, but designed for strong mid-range power delivery. Fuel System Carburetor: Mikuni TMX Series (e.g., 38mm) is common for this era and displacement. Fuel Type: Unleaded Gasoline (Octane rating recommended by manufacturer). Fuel Mixture: Premix (Typically 32:1 or 40:1 ratio of gasoline to 2-stroke oil, specified in manual). Lubrication Type: Premix lubrication for the engine internals. Cooling System Type: Liquid Cooling (Radiators and coolant) Ignition Type: Digital CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Type: 6-Speed Manual Clutch: Wet Multi-plate Clutch Features Gear Ratios: Specific gear ratios would be detailed in the manual, essential for performance tuning. Fluid Type Specification: Gear oil (e.g., SAE 80 or 10W-30 Motorcycle Gear Oil), capacity specified in manual. 📐 Dimensions Exterior Wheelbase: Approximately 1450 mm (57.1 inches). Seat Height: Approximately 950 mm (37.4 inches). Weights Dry Weight: Around 100-105 kg (220-231 lbs). Fuel Capacity: Approximately 9.5 - 11 liters (2.5 - 2.9 US gallons). 🛡️ Safety Features Ratings Crash Test: Not applicable for off-road motorcycles in the same way as passenger cars. Safety is primarily derived from design, rider skill, and protective gear. Active Features Braking System: Hydraulic disc brakes front and rear for effective stopping power. Suspension: Quality suspension provides stability and control over varied terrain. Passive Features Frame Construction: Robust frame designed to withstand off-road stresses. 💡 Technology Features Infotainment System: Not applicable. This is a performance off-road motorcycle. Driver Assistance Features: Not applicable. Focus is on rider control and machine performance. Connectivity Features: Not applicable. 🔧 Maintenance Service Intervals Oil Change: Frequent oil changes for the gearbox are critical. Intervals typically dictated by hours of use or specific riding conditions (e.g., every 10-20 hours). Air Filter Cleaning: Frequent cleaning/replacement is essential, often after every few rides, especially in dusty conditions. Spark Plug Check: Regular inspection and gap adjustment, typically every 10-15...