This manual covers the TC250, TE250, and TXC250 models from the 2009 and 2010 production years. These motorcycles are purpose-built for demanding off-road conditions, offering a blend of power, suspension performance, and durability, reflecting a Swedish heritage and strong off-road focus. Engineered for competition and enthusiast use, these models are designed to provide exceptional handling and performance across various off-road disciplines. This comprehensive service repair manual provides detailed information for maintaining and repairing your motorcycle. It covers essential areas including routine maintenance, engine mechanical and electrical systems, fuel and transmission systems, chassis, suspension, and brakes. You will find in-depth procedures for engine rebuilds, suspension servicing, brake system overhauls, and electrical diagnostics, complete with torque specifications, clearances, and detailed wiring diagrams to assist owners, mechanics, and technicians in keeping these specialized machines in optimal working condition. 🏷️ Basic Information Identification Make: Husqvarna Model: TC250, TE250, TXC250 Year: 2009, 2010 Product Type: Service Repair Manual Product Format: PDF 👋 Introduction Market Position Segment: Off-road competition and performance motorcycles (Motocross, Enduro, Cross-Country) Target Audience: Owners, mechanics, and enthusiasts focused on maintaining and repairing these specialized Husqvarna models Competitive Analysis Key Competitors: KTM EXC/SX, Yamaha YZ/WR, Honda CRF, Kawasaki KX/KLX, Suzuki RM/RMX Model Differentiation: Husqvarna's Swedish heritage (at the time of these models, before KTM acquisition) often associated with unique chassis design and strong off-road focus. Key Features Model Purpose: Designed for demanding off-road conditions, offering a blend of power, suspension performance, and durability. Manual Value Proposition: Provides essential information for DIY maintenance and repairs, saving time and money compared to dealership service. Empowers owners to keep their specialized bikes in peak condition. 📋 Manual Details Coverage Areas Covered Models: Husqvarna TC250, TE250, TXC250 Covered Years: 2009, 2010 Geographic Coverage: Global (technical specifications applicable worldwide) Page Count Estimated Page Count: Refer to specific manual documentation for exact count (typical service manuals for this era are 300-600 pages) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Digital Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Top-end (cylinder head, valves, camshafts), bottom-end (crankshaft, connecting rod, pistons), lubrication system, cooling system (radiator, water pump) Engine Electrical: Ignition system (CDI, spark plug), starting system (starter motor, solenoid), charging system (alternator, stator, regulator/rectifier), sensors (TPS, MAP, coolant temp), ECU diagnostics Fuel System: Fuel injection system (throttle body, injectors, fuel pump, fuel pressure regulator), fuel tank, fuel lines, troubleshooting fuel delivery Transmission: Clutch (operation, adjustment, replacement), gearbox (gear inspection, bearing replacement, shift mechanism), lubrication, troubleshooting shifting issues Chassis: Frame inspection and repair, sub-frame, swingarm, linkage systems, wheel bearings, steering head bearings Suspension: Front fork (disassembly, seal replacement, oil level and type, valving), rear shock absorber (adjustment, rebuild procedures, seal replacement) Brakes: Hydraulic system (master cylinders, calipers, lines), disc inspection and replacement, pad replacement, bleeding procedures, troubleshooting brake fade Electrical System: Wiring diagrams, component testing (lights, horn, indicators), battery maintenance, fuses, relays, troubleshooting electrical faults Cooling System: Radiator, hoses, coolant type and capacity, thermostat operation, bleeding the cooling system Exhaust System: Muffler, header pipe inspection and replacement, gasket replacement Procedures Included Routine Maintenance: Oil change intervals, air filter cleaning/replacement, chain adjustment and lubrication, spark plug inspection, coolant checks Troubleshooting: Diagnostic procedures for engine performance, electrical issues, starting problems, cooling system faults, braking system issues Engine Rebuild: Complete engine disassembly and reassembly, piston and ring replacement, valve seat and guide inspection, crankshaft and conrod checks Suspension Repair: Fork seal replacement, fork oil change, shock absorber servicing, steering bearing adjustment Brake System Overhaul: Brake fluid flush and bleed, caliper rebuild, master cylinder service Electrical Diagnostics: Component testing using multimeter, wiring harness inspection, fault code reading (if applicable via diagnostic tool reference) Fuel System Cleaning: Throttle body cleaning, injector cleaning recommendations Bodywork Repair: Fairing removal and installation, seat repair, fender replacement Technical Depth Diagnostic Capabilities: Advanced, including detailed troubleshooting flowcharts and specifications for component testing Repair Depth: Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds Wiring Diagrams: Detailed electrical schematics for all model variants Torque Specifications: All critical fasteners and components torque values provided Clearances And Tolerances: Engine component clearances (piston-to-wall, ring gap, bearing clearances), valve clearances 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text content, allowing for quick information retrieval Printability: Printable pages for convenient workshop use Print Quality Image Resolution: Typically high resolution for clear diagrams and images Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: Approximately 250cc (specific bore and stroke may vary slightly between TC, TE, TXC models) Bore X Stroke: Refer to manual for exact specifications (typical for 250cc 4-stroke off-road: ~76mm x 55mm) Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Estimated 35-45 HP (specific output varies by model...