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Husqvarna TC250R TE250R TE310R 2013 Service Repair Manual

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This manual covers the TC250R, TE250R, and TE310R models from 2013. Renowned for producing high-performance off-road motorcycles, these models exemplify that tradition with advanced suspension technology and quality components designed for demanding terrain. The TC250R and TE250R feature a 249.5 cc four-stroke engine, while the TE310R boasts a larger 302.4 cc engine, both liquid-cooled and equipped with electronic fuel injection. These machines are built for off-road competition and recreational riding, offering premium performance and rider control. This comprehensive workshop service repair manual provides essential information for owners, mechanics, and technicians. It details all aspects of maintenance, troubleshooting, and repair for the specified 2013 models. Coverage includes in-depth procedures for engine systems, drivetrain, chassis, and electrical systems, along with routine maintenance tasks, diagnostic guides for common issues, and technical specifications such as torque values and fluid capacities. The manual is presented in English and is provided in a format for easy access and efficient information retrieval, ensuring the longevity and optimal performance of your motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: TC250R, TE250R, TE310R Year: 2013 Codes Manual Product Name: Husqvarna TC250R TE250R TE310R 2013 Service Repair Manual Manual Product Description: Husqvarna TC250R TE250R TE310R 2013 Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Segment: Off-road motorcycles (Enduro and Motocross). Target Audience: Husqvarna owners, mechanics, service technicians, enthusiasts. Competitive Analysis Competition: KTM, Yamaha, Honda, Suzuki, Kawasaki (in the off-road segment). Key Selling Points: Premium off-road performance, advanced suspension technology, high-quality components. Key Features Manual Value Proposition: Essential resource for maintaining, troubleshooting, and repairing these high-performance off-road machines. Digital Convenience: Instant download provides immediate access to critical information. 📋 Manual Details Coverage Areas Covered Models: All TC250R, TE250R, TE310R 2013 models Page Count Estimated Page Count: 300-500 pages (typical for comprehensive service manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, diagnosis, lubrication, cooling, fuel system, ignition system, exhaust system, emissions control. Drivetrain Systems: Clutch operation and adjustment, transmission internal inspection and repair, gear shift mechanism, final drive maintenance. Chassis Systems: Frame inspection, suspension fork service and tuning, rear shock absorber maintenance, steering system, wheel and tire service, brake system (front and rear), clutch and brake levers, footpegs, handlebars. Electrical Systems: Wiring diagrams, lighting system, battery maintenance, ignition coil, starter motor, instrumentation, switchgear, sensor diagnostics. Bodywork And Plastics: Removal and installation of body panels, seat, fuel tank, airbox, plastics. Procedures Included Maintenance Procedures: Routine inspections, oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, valve clearance checks. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon performance issues, electrical faults, starting problems. Repair Procedures: Detailed instructions for component removal, overhaul, and reinstallation of all major vehicle systems. Technical Specifications: Torque values for critical fasteners, fluid capacities, clearances, tolerances, part numbers (where applicable). Special Tool Requirements: Identification of specific tools or equipment needed for certain repair procedures. Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to full engine and transmission rebuilds). Diagnostic Capabilities: In-depth fault finding and troubleshooting for all major systems. Rebuild Instructions: Detailed guides for overhauling engine components, transmission, and suspension. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Print Quality Print Resolution: High-resolution for clear viewing of diagrams and text. Image Clarity: Clear, detailed illustrations and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder (liquid-cooled). Tc250R Displacement: 249.5 cc Te250R Displacement: 249.5 cc Te310R Displacement: 302.4 cc Performance Tc250R Bore X Stroke: 76 mm x 54.8 mm Te250R Bore X Stroke: 76 mm x 54.8 mm Te310R Bore X Stroke: 82 mm x 57.3 mm Compression Ratio: Approx. 12.4:1 to 13.7:1 (varies by specific model/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or Mikuni throttle body (specifics would be detailed in manual). Fuel Type: Unleaded gasoline, premium octane recommended. Lubrication Oil Type: Semi-synthetic or fully synthetic 4-stroke motorcycle oil, SAE 10W/50 or similar (refer to manual for exact specification). Cooling System Cooling Medium: Liquid-cooled. Coolant Type: Ethylene glycol based coolant with anti-corrosion additives (typically 50/50 mix with distilled water). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh. Optional Clutch Type: Hydraulic actuated, multi-plate wet clutch. Features Gear Ratios: Specific gear ratios for each model and gear are detailed in the manual. Transmission Oil Type: Dedicated transmission oil or engine oil meeting specific viscosity and additive requirements (refer to manual for exact spec, e.g., SAE 75W/90 or specific JASO MA rated oil). 📐 Dimensions Exterior Seat Height: Approximately 960-970 mm (37.8-38.2 inches), varies slightly by model. Ground Clearance: Approx. 350-360 mm (13.8-14.2 inches). Weights Dry Weight: Approx. 100-105 kg (220-231 lbs), varies by model. Fuel Tank Capacity:...
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Husqvarna TC250R TE250R TE310R 2013 Service Repair ManualHusqvarna TC250R TE250R TE310R 2013 Service Repair ManualHusqvarna TC250R TE250R TE310R 2013 Service Repair Manual
This manual covers the TC250R, TE250R, and TE310R models from 2013. Renowned for producing high-performance off-road motorcycles, these models exemplify that tradition with advanced suspension technology and quality components designed for demanding terrain. The TC250R and TE250R feature a 249.5 cc four-stroke engine, while the TE310R boasts a larger 302.4 cc engine, both liquid-cooled and equipped with electronic fuel injection. These machines are built for off-road competition and recreational riding, offering premium performance and rider control. This comprehensive workshop service repair manual provides essential information for owners, mechanics, and technicians. It details all aspects of maintenance, troubleshooting, and repair for the specified 2013 models. Coverage includes in-depth procedures for engine systems, drivetrain, chassis, and electrical systems, along with routine maintenance tasks, diagnostic guides for common issues, and technical specifications such as torque values and fluid capacities. The manual is presented in English and is provided in a format for easy access and efficient information retrieval, ensuring the longevity and optimal performance of your motorcycle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TC250R, TE250R, TE310R
Year:
2013
Codes
Manual Product Name:
Husqvarna TC250R TE250R TE310R 2013 Service Repair Manual
Manual Product Description:
Husqvarna TC250R TE250R TE310R 2013 Workshop Repair Service Manual PDF Download
👋 Introduction
Market Position
Segment:
Off-road motorcycles (Enduro and Motocross).
Target Audience:
Husqvarna owners, mechanics, service technicians, enthusiasts.
Competitive Analysis
Competition:
KTM, Yamaha, Honda, Suzuki, Kawasaki (in the off-road segment).
Key Selling Points:
Premium off-road performance, advanced suspension technology, high-quality components.
Key Features
Manual Value Proposition:
Essential resource for maintaining, troubleshooting, and repairing these high-performance off-road machines.
Digital Convenience:
Instant download provides immediate access to critical information.
📋 Manual Details
Coverage Areas
Covered Models:
All TC250R, TE250R, TE310R 2013 models
Page Count
Estimated Page Count:
300-500 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, diagnosis, lubrication, cooling, fuel system, ignition system, exhaust system, emissions control.
Drivetrain Systems:
Clutch operation and adjustment, transmission internal inspection and repair, gear shift mechanism, final drive maintenance.
Chassis Systems:
Frame inspection, suspension fork service and tuning, rear shock absorber maintenance, steering system, wheel and tire service, brake system (front and rear), clutch and brake levers, footpegs, handlebars.
Electrical Systems:
Wiring diagrams, lighting system, battery maintenance, ignition coil, starter motor, instrumentation, switchgear, sensor diagnostics.
Bodywork And Plastics:
Removal and installation of body panels, seat, fuel tank, airbox, plastics.
Procedures Included
Maintenance Procedures:
Routine inspections, oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, valve clearance checks.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon performance issues, electrical faults, starting problems.
Repair Procedures:
Detailed instructions for component removal, overhaul, and reinstallation of all major vehicle systems.
Technical Specifications:
Torque values for critical fasteners, fluid capacities, clearances, tolerances, part numbers (where applicable).
Special Tool Requirements:
Identification of specific tools or equipment needed for certain repair procedures.
Technical Depth
Depth Of Coverage:
Comprehensive (from basic maintenance to full engine and transmission rebuilds).
Diagnostic Capabilities:
In-depth fault finding and troubleshooting for all major systems.
Rebuild Instructions:
Detailed guides for overhauling engine components, transmission, and suspension.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Print Resolution:
High-resolution for clear viewing of diagrams and text.
Image Clarity:
Clear, detailed illustrations and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder (liquid-cooled).
Tc250R Displacement:
249.5 cc
Te250R Displacement:
249.5 cc
Te310R Displacement:
302.4 cc
Performance
Tc250R Bore X Stroke:
76 mm x 54.8 mm
Te250R Bore X Stroke:
76 mm x 54.8 mm
Te310R Bore X Stroke:
82 mm x 57.3 mm
Compression Ratio:
Approx. 12.4:1 to 13.7:1 (varies by specific model/tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or Mikuni throttle body (specifics would be detailed in manual).
Fuel Type:
Unleaded gasoline, premium octane recommended.
Lubrication
Oil Type:
Semi-synthetic or fully synthetic 4-stroke motorcycle oil, SAE 10W/50 or similar (refer to manual for exact specification).
Cooling System
Cooling Medium:
Liquid-cooled.
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives (typically 50/50 mix with distilled water).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh.
Optional
Clutch Type:
Hydraulic actuated, multi-plate wet clutch.
Features
Gear Ratios:
Specific gear ratios for each model and gear are detailed in the manual.
Transmission Oil Type:
Dedicated transmission oil or engine oil meeting specific viscosity and additive requirements (refer to manual for exact spec, e.g., SAE 75W/90 or specific JASO MA rated oil).
📐 Dimensions
Exterior
Seat Height:
Approximately 960-970 mm (37.8-38.2 inches), varies slightly by model.
Ground Clearance:
Approx. 350-360 mm (13.8-14.2 inches).
Weights
Dry Weight:
Approx. 100-105 kg (220-231 lbs), varies by model.
Fuel Tank Capacity:
Approx. 7.2 - 7.5 liters (1.9 - 2.0 US gallons).
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable in the same way as street vehicles; designed for off-road competition and use.
Active Features
Braking System:
Hydraulic disc brakes front and rear (Brembo calipers typical).
Suspension Damping:
Adjustable front forks (compression, rebound) and rear shock absorber (preload, compression, rebound).
Passive Features
Frame Construction:
Chromoly steel frame (high strength and rigidity).
Ergonomics:
Designed for rider control and comfort in off-road conditions.
💡 Technology Features
Infotainment
Infotainment Features:
Not applicable. These are performance-oriented off-road motorcycles with minimal electronic comfort features.
Driver Assistance
Rider Aids:
No electronic rider aids like ABS or traction control typically found on these models.
Connectivity
Connectivity Features:
Not applicable. Focus is on mechanical performance.
Instrumentation
Dashboard Display:
Digital multi-function display showing speed, trip meter, engine hours, clock, neutral indicator, etc.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 hours of riding or annually, whichever comes first. Refer to manual for exact recommendation based on riding conditions.
Air Filter Cleaning:
Clean after every few rides or as conditions dictate. Replace as needed.
Valve Clearance Check:
Intervals typically range from 50 to 150 hours of riding. Manual will specify exact interval and procedure.
Spark Plug Replacement:
Based on inspection, typically recommended every 50-100 hours or as needed.
Chain Lubrication And Adjustment:
Regularly, before and after rides, and adjust tension as per manual specifications.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.1 - 1.3 liters (refer to manual for precise capacity based on model and whether filter is changed).
Transmission Oil Capacity:
Separate transmission oil fill, capacity typically around 0.5 - 0.8 liters (refer to manual).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, sprockets, chain, wheel bearings, suspension seals.
Potential Reliability Points:
Early Husqvarna models, particularly under previous ownerships, could sometimes have minor electrical gremlins or require diligent adherence to maintenance schedules. The 2013 models, under BMW influence and transitioning to KTM, are generally robust but still require specific care.
Performance Tuning Considerations:
Proper fuel mapping, air filter maintenance, and exhaust system condition are crucial for optimal performance.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish origin, known for high-quality motorcycles and outdoor power equipment.
Brand Focus:
Long history in off-road racing and performance.
Model Evolution
Engine Development:
Models represent evolution of Husqvarna's single-cylinder four-stroke off-road platform, sharing many components with previous generations but incorporating updates.
Suspension Technology:
Incorporates advanced suspension components (e.g., WP Suspension) common in high-performance off-road bikes of the era.
Production
Manufacturing Era:
These models were part of Husqvarna's product line before and during its ownership by BMW Motorrad, and subsequently KTM AG.
Key Manufacturing Location:
Historically produced in Sweden, but production location may have shifted during different ownership periods. For 2013, likely manufactured in Europe.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for these exact 2013 models might not be widely documented, Husqvarna has a long history of accolades in off-road racing and industry recognition for their performance and engineering.
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