HUSQVARNA TE 250 450 510 Workshop Repair Manual Download All 2006-2007 ModelS COVERED PDF
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🏷️ Basic Information Identification Make: Husqvarna Model: TE 250, TE 450, TE 510 Model Variants: TE250, TE450, TE510 Product Type: Workshop Service Repair Manual Product Name: HUSQVARNA TE 250 450 510 Workshop Repair Manual Download All 2006-2007 ModelS COVERED PDF Generation Generation: Specific to 2006-2007 models Codes Platform Code: Not specified, but likely part of Husqvarna's enduro platform for these years. 👋 Introduction Market Position Segment: High-performance off-road motorcycles (enduro). Target Audience: Enthusiasts, mechanics, and owners performing DIY maintenance and repairs on Husqvarna TE models. Competitive Analysis Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z, Kawasaki KX. Key Features Manual Value: Provides comprehensive technical data essential for maintaining and repairing these specialized off-road machines. Visual Aids: Includes exploded views and diagrams for clear identification and disassembly/assembly. Content Type: Step-by-step instructions, illustrations, specifications, procedures. 📋 Manual Details Coverage Areas Years Covered: 2006, 2007 Models Covered: Husqvarna TE 250, Husqvarna TE 450, Husqvarna TE 510 Page Count Estimated Page Count: Varies by specific model and engine size, typically 300-500+ pages per model. Exact count not provided in product info. Manual Type Type: Workshop Service Repair Manual Language Language: Likely English, common for manufacturer service documentation. Format Format: PDF (Portable Document Format) Delivery Method: Instant Download Compatibility Operating Systems: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, diagnosis, tuning, lubrication, cooling, fuel injection/carburetion, ignition, exhaust. Transmission: Clutch system, gearbox, internal components, lubrication, adjustment. Chassis: Frame, subframe, swingarm, linkage systems, suspension (forks and rear shock), steering head bearings. Electrical: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, switches, sensors, ECU (Engine Control Unit). Braking System: Hydraulic brake systems (front and rear), calipers, master cylinders, brake lines, rotors, pads, bleeding procedures. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, injectors/carburetor, throttle body. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan (if applicable). Exhaust System: Exhaust pipes, mufflers, heat shields. Bodywork And Trim: Plastics, fenders, seat, handlebars, control levers, footpegs, graphics. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting. Repair: Step-by-step instructions for component removal, overhaul, installation, and adjustment. Disassembly Reassembly: Detailed guides for taking apart and putting back together various vehicle systems and components. Adjustments: Precise instructions for setting and calibrating various systems, including throttle, clutch, brakes, and suspension. Diagnostics: Methods for identifying problems, including electrical system checks, engine performance tests. Technical Depth Depth: Comprehensive, covering basic servicing to complete engine and transmission rebuilds. Diagnostic Tools: Information on necessary tools and equipment for repairs and diagnostics. Special Tools: Identification of any specialized tools required for specific procedures. 📊 Manual Specifications File Format Quality: PDF format, typically designed for clear readability and printing. Searchable: Likely searchable if the PDF is text-based, which is standard for quality manuals. Print Quality Printability: Designed to be printable for workshop use. Binding Type Binding Type: N/A (Digital PDF download, no physical binding). Paper Type Paper Type: N/A (Digital PDF download, no physical paper type). ⚙️ Engine Specifications Primary Engine Engine Type Te250: 4-stroke, single-cylinder, liquid-cooled. Engine Type Te450: 4-stroke, single-cylinder, liquid-cooled. Engine Type Te510: 4-stroke, single-cylinder, liquid-cooled. Displacement Te250: Approximately 250cc (actual spec varies by exact sub-model). Displacement Te450: Approximately 450cc (actual spec varies by exact sub-model). Displacement Te510: Approximately 510cc (actual spec varies by exact sub-model). Bore Stroke: Specific bore and stroke measurements for each model are detailed within the manual. Performance Horsepower Te250: Estimated 30-35 HP (varied by tuning and regulations). Horsepower Te450: Estimated 40-45 HP (varied by tuning and regulations). Horsepower Te510: Estimated 45-50 HP (varied by tuning and regulations). Torque Figures: Specific torque figures for each model and RPM are detailed in the manual. Fuel System Fuel Delivery: Likely Keihin FCR carburetors or Mikuni, or early EFI for some models. Manual details exact type. Fuel Type: Unleaded gasoline (Octane rating specified in manual). Ignition Ignition System: Digital CDI (Capacitor Discharge Ignition). Lubrication Lubrication System: Wet sump (engine oil lubricates crank, gearbox, and clutch). 🔧 Transmission Standard Gearbox: Constant mesh, sequential gearbox. Number Of Gears: Typically 6-speed. Optional Optional Gearbox Ratios: Not typically offered as an option, but internal gear sets might be available for modification. Features Clutch Type: Hydraulically operated wet multi-disc clutch. Gear Ratios: Specific gear ratios for each model are provided in the manual. Transmission Fluid Type: Motorcycle-specific transmission oil or engine oil meeting JASO MA specifications (exact viscosity and capacity in manual). 📐 Dimensions Exterior Wheelbase: Specific wheelbase dimensions for each model are detailed in the manual, typically around 1460-1490mm. Seat Height: Specific seat height figures for each model are detailed in the manual, typically high for off-road clearance. Weights Dry Weight: Approximate dry weights range from 105-115 kg...
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.
Repair:
Step-by-step instructions for component removal, overhaul, installation, and adjustment.
Disassembly Reassembly:
Detailed guides for taking apart and putting back together various vehicle systems and components.
Adjustments:
Precise instructions for setting and calibrating various systems, including throttle, clutch, brakes, and suspension.
Diagnostics:
Methods for identifying problems, including electrical system checks, engine performance tests.
Technical Depth
Depth:
Comprehensive, covering basic servicing to complete engine and transmission rebuilds.
Diagnostic Tools:
Information on necessary tools and equipment for repairs and diagnostics.
Special Tools:
Identification of any specialized tools required for specific procedures.
📊 Manual Specifications
File Format
Quality:
PDF format, typically designed for clear readability and printing.
Searchable:
Likely searchable if the PDF is text-based, which is standard for quality manuals.
Print Quality
Printability:
Designed to be printable for workshop use.
Binding Type
Binding Type:
N/A (Digital PDF download, no physical binding).
Paper Type
Paper Type:
N/A (Digital PDF download, no physical paper type).
⚙️ Engine Specifications
Primary Engine
Engine Type Te250:
4-stroke, single-cylinder, liquid-cooled.
Engine Type Te450:
4-stroke, single-cylinder, liquid-cooled.
Engine Type Te510:
4-stroke, single-cylinder, liquid-cooled.
Displacement Te250:
Approximately 250cc (actual spec varies by exact sub-model).
Displacement Te450:
Approximately 450cc (actual spec varies by exact sub-model).
Displacement Te510:
Approximately 510cc (actual spec varies by exact sub-model).
Bore Stroke:
Specific bore and stroke measurements for each model are detailed within the manual.
Performance
Horsepower Te250:
Estimated 30-35 HP (varied by tuning and regulations).
Horsepower Te450:
Estimated 40-45 HP (varied by tuning and regulations).
Horsepower Te510:
Estimated 45-50 HP (varied by tuning and regulations).
Torque Figures:
Specific torque figures for each model and RPM are detailed in the manual.
Fuel System
Fuel Delivery:
Likely Keihin FCR carburetors or Mikuni, or early EFI for some models. Manual details exact type.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual).
Ignition
Ignition System:
Digital CDI (Capacitor Discharge Ignition).
Lubrication
Lubrication System:
Wet sump (engine oil lubricates crank, gearbox, and clutch).
🔧 Transmission
Standard
Gearbox:
Constant mesh, sequential gearbox.
Number Of Gears:
Typically 6-speed.
Optional
Optional Gearbox Ratios:
Not typically offered as an option, but internal gear sets might be available for modification.
Features
Clutch Type:
Hydraulically operated wet multi-disc clutch.
Gear Ratios:
Specific gear ratios for each model are provided in the manual.
Transmission Fluid Type:
Motorcycle-specific transmission oil or engine oil meeting JASO MA specifications (exact viscosity and capacity in manual).
📐 Dimensions
Exterior
Wheelbase:
Specific wheelbase dimensions for each model are detailed in the manual, typically around 1460-1490mm.
Seat Height:
Specific seat height figures for each model are detailed in the manual, typically high for off-road clearance.
Weights
Dry Weight:
Approximate dry weights range from 105-115 kg (231-253 lbs) depending on model and specific year variations. Exact weights in manual.
Fuel Tank Capacity:
Typically around 8-10 liters (2.1-2.6 gallons), varies by model. Exact capacity in manual.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (As a dirt bike, not subjected to standard automotive crash testing or ratings).
Active Features
Braking System Performance:
Hydraulic disc brakes front and rear for effective stopping power.
Suspension Design:
Advanced adjustable suspension systems (e.g., WP USD forks, linkage rear shock) for stability and control.
Passive Features
Frame Construction:
Robust steel or aluminum frame designed for off-road stresses.
Ergonomics:
Designed for rider control and safety in demanding terrain.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Off-road motorcycle, typically no infotainment system).
Driver Assistance
Rider Aids:
None (Basic rider input required for operation).
Connectivity
Connectivity Features:
N/A (Off-road motorcycle, no Bluetooth or smartphone connectivity).
Engine Management
ECU Functionality:
Engine Control Unit manages fuel injection (if applicable), ignition timing, and other engine parameters. Manual covers ECU diagnostics and basic parameters.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 engine operating hours or annually. Specific recommendation in manual.
Air Filter Cleaning:
Frequency depends heavily on riding conditions, often requires cleaning after every few rides.
Valve Clearance Check:
Typically every 20-30 engine operating hours. Crucial for performance and engine longevity.
Chain Lubrication Adjustment:
Regular checks and lubrication before/after rides are recommended. Adjustment as needed.
Fluid Specifications
Engine Oil Type:
High-quality synthetic 4-stroke motorcycle oil meeting API SG/SH/SJ or higher and JASO MA specifications. Specific viscosity (e.g., 10W-40, 10W-50) detailed in manual.
Coolant Type:
Mixture of ethylene glycol-based antifreeze and distilled water (50/50 ratio) for freeze and corrosion protection.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (specified in manual).
Degradation of stator windings, regulator/rectifier failure, corrosion in connectors, particularly in off-road environments. Manual provides diagnostic steps.
Fuel System Cleaning:
Carburetors can become gummed up if fuel sits for extended periods, requiring cleaning and rebuilding. Manual details this process.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Husqvarna Motorcycles, originally Swedish, acquired by Cagiva Group (Italy) in 1987, then by BMW Motorrad in 2007, and later by KTM AG in 2013.
Model Evolution
Te Lineage:
The TE (Touring/Enduro) line has a long history with Husqvarna, evolving through various engine sizes and chassis designs to meet enduro racing and trail riding demands.
2006-2007 Era:
This period saw Husqvarna under the Cagiva Group ownership, often featuring Italian-designed components and performance tuning. Models from this era were known for their powerful engines and competitive chassis.
Production
Manufacturing Location:
Likely Italy during the Cagiva Group ownership period.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Husqvarna TE models from this era were generally well-regarded in off-road publications for their performance and handling, though specific awards would be model-year and region-dependent and are not detailed in the product description.
Ratings
Magazine Reviews:
Reviews from contemporary motorcycle magazines (e.g., Dirt Rider, TransWorld Motocross, Dirt Bike) would provide insights into performance and reliability.
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