The TE450, a versatile dual-sport motorcycle from 2010, is engineered for both off-road adventure and street legality. Building on a rich heritage in off-road racing, this model offers a robust liquid-cooled, four-stroke single-cylinder engine with a displacement of 449.6 cc, delivering approximately 48-52 HP and 45-48 Nm of torque. Its design emphasizes durability and performance, featuring a robust chassis, adjustable front forks and a rear monoshock for superior handling, and powerful hydraulic disc brakes. With a 9.5-liter fuel tank and a wet weight of around 125 kg, the TE450 is built to tackle challenging terrains while providing a capable riding experience. This comprehensive service and repair manual provides in-depth guidance for maintaining and troubleshooting the 2010 TE450. It covers essential areas including detailed engine overhaul, fuel system (carburetor), ignition system, 6-speed transmission, chassis components, suspension servicing, and electrical systems with wiring diagrams. The manual includes step-by-step repair procedures, scheduled maintenance guidelines with specific intervals, troubleshooting flowcharts for common issues, and critical technical specifications such as torque values and clearances. This resource is designed to assist owners and technicians in ensuring the optimal performance, reliability, and longevity of their TE450. 🏷️ Basic Information Identification Make: Husqvarna Model: TE450 Year: 2010 Type: Dual-Sport Motorcycle 👋 Introduction Market Position Segment: Enduro/Dual-Sport Motorcycles Target User: Enthusiasts seeking to maintain, repair, or customize their Husqvarna TE450 Competitive Analysis Competitors 2010: KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KLX series, Suzuki DR-Z series Key Features Value Proposition: Essential resource for accurate and efficient maintenance and repair, saving time and money Modern Format: Digital PDF format offers portability and searchability over traditional paper manuals 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: 300+ Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, lubrication, cooling system Fuel System: Carburetor (Mikuni), fuel pump, fuel lines, fuel tank maintenance Ignition System: CDI, spark plug specifications, troubleshooting Transmission: Clutch, gearbox, shifting mechanisms, lubrication, diagnostics Chassis: Frame, subframe, fork assembly, rear shock absorber, linkages Suspension: Front fork (Kayaba/Marzocchi), rear monoshock (Sachs), adjustments, servicing, seals Brakes: Front and rear hydraulic disc brakes, caliper service, fluid replacement, bleeding procedures Electrical System: Wiring diagrams, battery, lighting, starter motor, stator, rectifier/regulator, fuses Exhaust System: Muffler, header pipe, maintenance and inspection Cooling System: Radiator, hoses, coolant specifications, fan operation Bodywork And Trim: Fairings, seat, fenders, graphics, removal and installation Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain adjustment, lubrication intervals Troubleshooting: Diagnostic flowcharts, common problems and solutions Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly Engine Rebuild: Piston, rings, cylinder, valve train, crankshaft, bearing specifications and procedures Suspension Rebuild: Fork seal replacement, damper rod service, shock absorber rebuild Electrical Diagnostics: Testing components, checking circuits, wiring harness repair Wheel And Tire: Spoke tensioning, wheel balancing, tire replacement Technical Depth Depth: Comprehensive for professional technicians and experienced DIY mechanics Detail Level: Includes torque specifications, clearances, diagnostic codes, wiring diagrams, and exploded views 📊 Manual Specifications File Format Format Details: Searchable PDF for easy navigation and printing Print Quality Quality: High-resolution scans ensuring clarity of diagrams and text Binding Type Binding: N/A (PDF format) Paper Type Paper Type: N/A (PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 449.6 cc Bore X Stroke: 97.0 mm x 60.8 mm Cooling System: Liquid-cooled Valve Train: DOHC, 4 valves Performance Horsepower Estimated: Approx. 48-52 HP Torque Estimated: Approx. 45-48 Nm Fuel System Carburetor Model: Mikuni VM38 (likely, subject to regional variations) Fuel Type: Unleaded Gasoline (91+ Octane) Lubrication Oil Capacity Approx: 1.5 Liters (without filter change), 1.7 Liters (with filter change) Recommended Oil Viscosity: 10W-50 Synthetic (refer to manual for exact spec) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate Optional Optional Transmissions: N/A Features Final Drive: O-ring sealed chain Transmission Oil Capacity: 0.6 Liters (refer to manual for exact spec) Recommended Transmission Oil: API GL-4, SAE 80W/90 Gear Oil (refer to manual) 📐 Dimensions Exterior Length Approx: 2270 mm Width Approx: 820 mm Height Approx: 1250 mm Seat Height Approx: 990 mm Ground Clearance Approx: 360 mm Weights Dry Weight Approx: 113 kg Wet Weight Approx: 125 kg (with fluids) Fuel Tank Capacity: 9.5 Liters 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in the same way as cars; focuses on component integrity and handling Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power Suspension Performance: Adjustable suspension (fork and shock) to optimize handling and rider control Passive Features Frame Construction: Robust chassis designed for off-road durability and on-road stability Lighting: Headlight, taillight, brake light for visibility 💡 Technology Features Infotainment Infotainment System: N/A (Motorcycle) Driver Assistance Assistance Features: N/A (Motorcycle) Connectivity Connectivity Options: N/A (Motorcycle)...