🏷️ Basic Information Identification Make: Husqvarna Model: TE510 Year: 2004 Type: Dual-Sport Motorcycle Codes Manual Product Code: Not specified, derived from product name 👋 Introduction Market Position Segment: High-performance off-road and dual-sport motorcycle segment. Target Audience: Husqvarna TE510 owners, technicians, and enthusiasts seeking detailed repair and maintenance information. Competitive Analysis Competitors 2004: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki DR-Z series, Kawasaki KLX series. Key Features Manual Advantage: Provides comprehensive technical data for DIY servicing, repairs, and overhauls, enabling cost-effective maintenance. Content Quality: Detailed step-by-step instructions, specifications, and illustrations for accurate repairs. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair for all 2004 Husqvarna TE510 models Geographic Scope: Assumed to cover models sold globally, documentation language is English. Page Count Page Count: Not specified, described as comprehensive. Manual Type Manual Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, overhaul, and repair of the engine and its sub-systems (e.g., ignition, fuel, lubrication, cooling, exhaust). Transmission: Inspection, repair, and adjustment of the gearbox, clutch, and associated components. Chassis: Frame, suspension (front forks and rear shock absorber), steering system, wheels, and tires. Brakes: Hydraulic brake system (front and rear discs), including master cylinders, calipers, lines, and bleeding procedures. Electrical System: Wiring diagrams, battery, lighting system, starting system, charging system (alternator/stator), and ignition system. Fuel System: Carburetor (likely Mikuni or Keihin), fuel pump, fuel lines, and tank. Cooling System: Liquid cooling system (if applicable), radiator, coolant pump, and hoses. Bodywork And Trim: Fairings, seat, fenders, handlebars, and related fittings. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, and general inspections. Troubleshooting: Diagnostic procedures for common and uncommon problems across all systems. Repair And Overhaul: Step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major components. Adjustments: Carburetor tuning, valve clearance adjustments, chain tension, and brake lever settings. Wiring Diagnostics: Interpreting wiring diagrams for electrical fault finding. Suspension Setup: Adjusting front fork and rear shock absorber settings for various riding conditions. Technical Depth Depth Level: Comprehensive, covering basic maintenance to complete engine and gearbox rebuilds, including electrical troubleshooting. Diagrams And Illustrations: Includes exploded views, assembly drawings, wiring diagrams, and photographic illustrations for clarity. 📊 Manual Specifications File Format File Type: PDF Compatibility: PC & Mac compatible, supports Windows operating systems (95 through 8) and later. Print Quality Resolution: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: Digital download (PDF), no physical binding. Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: Approximately 501 cc (exact figure may vary slightly by sub-model, but TE510 indicates this displacement class). Bore X Stroke: Specifications would be detailed in the manual, typically around 97mm x 67.8mm for this era. Cooling System: Liquid-cooled Valvetrain: SOHC (Single Overhead Camshaft), 4 valves Performance Horsepower: Estimated 45-50 HP (Varies by tuning and exhaust). Torque: Specifications would be detailed in the manual, typically in the range of 45-50 Nm. Fuel System Fuel Delivery: Carburetor (Likely Mikuni VM series or Keihin FCR, size typically 38-41mm) Fuel Type: Unleaded Gasoline (Octane rating as specified in manual) Ignition Ignition System: Digital CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Gearbox: N/A for this model and year. Features Clutch Type: Wet, multi-plate, hydraulically operated Final Drive: O-ring sealed chain Gear Ratios: Specific ratios are detailed within the manual. Fluid Specifications Transmission Oil Type: Motorcycle-specific transmission oil or a high-quality 10W-40 or 10W-50 engine oil, as per manual recommendation. Fluid Capacities Transmission Oil Capacity: Typically around 1.0-1.2 liters, specific capacity detailed in manual. 📐 Dimensions Exterior Length: Refer to manual for exact dimensions. Width: Refer to manual for exact dimensions. Height: Refer to manual for exact dimensions. Weights Dry Weight: Approximately 118-125 kg (unspecified in product info, typical for model). Wet Weight: Approximately 130-138 kg (with fluids, unconfirmed). Fuel Tank Capacity: Approximately 8-10 liters (specific capacity in manual). 🛡️ Safety Features Ratings Safety Certification: CE, EPA emissions compliance (depending on market). Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power. Suspension Design: Long-travel suspension (Marzocchi front forks, Sachs rear shock) providing control over rough terrain. Passive Features Lighting: Headlight, tail light, brake light, turn signals for visibility. Ergonomics: Designed for off-road control and rider comfort during extended use. 💡 Technology Features Infotainment Infotainment System: N/A for this model; focus is on performance and off-road capability. Driver Assistance Assistance Features: N/A; basic functions like lighting and indicators. Connectivity Connectivity Options: N/A. Instrumentation Dashboard Features: Analog speedometer, tachometer, odometer, trip meter, and indicator lights. 🔧 Maintenance Service Intervals Oil Change Interval: Approximately every 1,500-3,000 km or 6-12 months, or as per manual's specific recommendation based on usage. Air...