Husqvarna WRE 125 SM 125 1998 Repair Service Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: WRE 125 SM Year: 1998 Engine Type: Two-Stroke Codes Model Code: Likely internal Husqvarna model designation for the WRE 125 SM 👋 Introduction Market Position Target Audience: Professional technicians and advanced do-it-yourself mechanics with basic electrical and mechanical knowledge. Competitive Analysis Manual Type Comparison: Comparable to a factory service manual, offering more detail than a typical owner's manual and potentially more accessible than out-of-print physical versions. Key Features Feature 1: Step-by-step repair procedures. Feature 2: Critical specifications and torque values. Feature 3: Illustrations and diagrams. Feature 4: Disassembly, assembly, cleaning, and reinstallation guidance. Feature 5: Troubleshooting and diagnostic information. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive repair and service for the Husqvarna WRE 125 SM 125 (1998 model year) Page Count Estimated Page Count: Precise page count not specified, but typical for comprehensive factory service manuals (likely 300+ pages) Manual Type Type: Repair Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul of the two-stroke engine, including top-end, bottom-end, carburetor, cooling system, and exhaust. Transmission: Gearbox maintenance, disassembly, assembly, and troubleshooting. Includes clutch operation and adjustments. Electrical System: Wiring diagrams, component testing, ignition system, lighting, charging system, and starter circuit. Chassis And Suspension: Front fork service and overhaul, rear shock absorber maintenance, linkage bearings, and frame inspection. Brakes: Front and rear brake system maintenance, caliper service, fluid replacement, and troubleshooting. Fuel System: Fuel tank, fuel lines, carburetor (likely Mikuni or Dell'Orto), and fuel delivery system. Cooling System: Radiator, coolant hoses, water pump, and coolant specifications for the liquid-cooled engine. Bodywork And Plastics: Fairings, seat, fenders, and other body components, including removal and installation procedures. Procedures Included Routine Maintenance: Oil changes, air filter cleaning/replacement, spark plug checks, chain lubrication and adjustment, coolant checks. Engine Overhaul: Top-end rebuild (piston, rings, cylinder), bottom-end service (crankshaft, bearings), valve clearance adjustment (not applicable for 2-stroke, but general engine work). Carburetor Service: Disassembly, cleaning, inspection, reassembly, and adjustment of the carburetor for optimal performance and fuel mixture. Suspension Service: Fork oil changes, seal replacement, shock absorber service, and linkage lubrication. Brake System Maintenance: Brake pad replacement, brake fluid flush and bleed, caliper piston service. Electrical Troubleshooting: Diagnostic procedures for common electrical faults, using wiring diagrams to locate issues. Wheel And Tire Service: Tire replacement, wheel balancing, and spoke tensioning. Lubrication Points: Identification and specification of all lubrication points on the motorcycle. Technical Depth Depth Level: Advanced. Covers detailed disassembly, assembly, diagnosis, and repair procedures, suitable for professional technicians and experienced DIY mechanics. Diagnostic Capabilities: Detailed troubleshooting guides and symptom-based diagnostics. Rebuild Procedures: Complete engine rebuild, transmission overhaul, and suspension component rebuilding. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Yes (Zoom IN/OUT) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader & WinZip Operating System Compatibility: All Versions of Windows & Mac Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Configuration: Single-cylinder, liquid-cooled, two-stroke Displacement: 125 cc (Cubic Centimeters) Bore X Stroke: Specific values would be detailed in the manual (e.g., 54 mm x 54.5 mm) Carburetor Type: Likely a single Mikuni TM or Dell'Orto PHM series carburetor. Ignition System: Electronic ignition (CDI) with variable ignition timing. Performance Horsepower: Approx. 25-35 HP (depending on specific tuning and homologation) Torque: Specific values would be detailed in the manual. Fuel System Fuel Type: Unleaded gasoline (minimum 95 octane recommended), mixed with 2-stroke oil at a specified ratio (e.g., 1:30 or 1:40). Oil Mixture: Premix or Autolube system (manual will specify). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh sequential gearbox. Clutch Type: Wet, multi-plate clutch, hydraulically or cable operated. Features Gear Ratios: Specific gear ratios for each of the 6 speeds would be listed in the manual. Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Specific values would be detailed in the manual (typically around 1350-1450 mm for this class). Seat Height: Specific values would be detailed in the manual (supermoto style, so generally higher). Weights Dry Weight: Approx. 100-115 kg (specific value in manual). 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle, not subject to automotive crash testing standards) Active Features Braking System: Hydraulic disc brakes front and rear. Suspension: Upside-down (USD) front forks, adjustable rear monoshock with linkage. Passive Features Lighting: Headlight, taillight, brake light, turn signals (if equipped for road use). 💡 Technology Features Infotainment Infotainment System: None (basic motorcycle instrumentation: speedometer, odometer, neutral indicator, high-beam indicator). Driver Assistance Driver Assistance Features: None Connectivity Connectivity Options: None 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals, but typically every 1,500-3,000 km for 4-stroke, or based on hours for 2-stroke depending on usage. Spark Plug Inspection: Frequent checks recommended for 2-stroke engines, typically...
Likely internal Husqvarna model designation for the WRE 125 SM
👋 Introduction
Market Position
Target Audience:
Professional technicians and advanced do-it-yourself mechanics with basic electrical and mechanical knowledge.
Competitive Analysis
Manual Type Comparison:
Comparable to a factory service manual, offering more detail than a typical owner's manual and potentially more accessible than out-of-print physical versions.
Key Features
Feature 1:
Step-by-step repair procedures.
Feature 2:
Critical specifications and torque values.
Feature 3:
Illustrations and diagrams.
Feature 4:
Disassembly, assembly, cleaning, and reinstallation guidance.
Feature 5:
Troubleshooting and diagnostic information.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive repair and service for the Husqvarna WRE 125 SM 125 (1998 model year)
Page Count
Estimated Page Count:
Precise page count not specified, but typical for comprehensive factory service manuals (likely 300+ pages)
Manual Type
Type:
Repair Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul of the two-stroke engine, including top-end, bottom-end, carburetor, cooling system, and exhaust.
Transmission:
Gearbox maintenance, disassembly, assembly, and troubleshooting. Includes clutch operation and adjustments.
Front fork service and overhaul, rear shock absorber maintenance, linkage bearings, and frame inspection.
Brakes:
Front and rear brake system maintenance, caliper service, fluid replacement, and troubleshooting.
Fuel System:
Fuel tank, fuel lines, carburetor (likely Mikuni or Dell'Orto), and fuel delivery system.
Cooling System:
Radiator, coolant hoses, water pump, and coolant specifications for the liquid-cooled engine.
Bodywork And Plastics:
Fairings, seat, fenders, and other body components, including removal and installation procedures.
Procedures Included
Routine Maintenance:
Oil changes, air filter cleaning/replacement, spark plug checks, chain lubrication and adjustment, coolant checks.
Engine Overhaul:
Top-end rebuild (piston, rings, cylinder), bottom-end service (crankshaft, bearings), valve clearance adjustment (not applicable for 2-stroke, but general engine work).
Carburetor Service:
Disassembly, cleaning, inspection, reassembly, and adjustment of the carburetor for optimal performance and fuel mixture.
Suspension Service:
Fork oil changes, seal replacement, shock absorber service, and linkage lubrication.
Brake System Maintenance:
Brake pad replacement, brake fluid flush and bleed, caliper piston service.
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, using wiring diagrams to locate issues.
Wheel And Tire Service:
Tire replacement, wheel balancing, and spoke tensioning.
Lubrication Points:
Identification and specification of all lubrication points on the motorcycle.
Technical Depth
Depth Level:
Advanced. Covers detailed disassembly, assembly, diagnosis, and repair procedures, suitable for professional technicians and experienced DIY mechanics.
Diagnostic Capabilities:
Detailed troubleshooting guides and symptom-based diagnostics.
Rebuild Procedures:
Complete engine rebuild, transmission overhaul, and suspension component rebuilding.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Yes (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Operating System Compatibility:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
Single-cylinder, liquid-cooled, two-stroke
Displacement:
125 cc (Cubic Centimeters)
Bore X Stroke:
Specific values would be detailed in the manual (e.g., 54 mm x 54.5 mm)
Carburetor Type:
Likely a single Mikuni TM or Dell'Orto PHM series carburetor.
Ignition System:
Electronic ignition (CDI) with variable ignition timing.
Performance
Horsepower:
Approx. 25-35 HP (depending on specific tuning and homologation)
Torque:
Specific values would be detailed in the manual.
Fuel System
Fuel Type:
Unleaded gasoline (minimum 95 octane recommended), mixed with 2-stroke oil at a specified ratio (e.g., 1:30 or 1:40).
Oil Mixture:
Premix or Autolube system (manual will specify).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh sequential gearbox.
Clutch Type:
Wet, multi-plate clutch, hydraulically or cable operated.
Features
Gear Ratios:
Specific gear ratios for each of the 6 speeds would be listed in the manual.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Specific values would be detailed in the manual (typically around 1350-1450 mm for this class).
Seat Height:
Specific values would be detailed in the manual (supermoto style, so generally higher).
Weights
Dry Weight:
Approx. 100-115 kg (specific value in manual).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle, not subject to automotive crash testing standards)
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Suspension:
Upside-down (USD) front forks, adjustable rear monoshock with linkage.
Refer to manual for specific intervals, but typically every 1,500-3,000 km for 4-stroke, or based on hours for 2-stroke depending on usage.
Spark Plug Inspection:
Frequent checks recommended for 2-stroke engines, typically every 500-1000 km or as per manual.
Chain Lubrication:
Every 300-500 km, or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
Specific 2-stroke engine oil with appropriate JASO rating (e.g., JASO FD) and viscosity (e.g., 10W-40 for gearbox, if separate).
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water (typically 50/50 ratio). Specific type and capacity in manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid is commonly used.
Known Issues
Common Wear Items:
Piston rings, small end bearing, clutch plates, wheel bearings, fork seals, and chain/sprockets are common wear items on performance 2-stroke motorcycles.
Carburetor Tuning:
Proper carburetor jetting and tuning can be sensitive to altitude, temperature, and modifications, requiring attention.
Electrical Connections:
Older motorcycles can experience corroded electrical connectors, leading to intermittent issues.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna motorcycles have a long history dating back to Sweden, known for off-road and performance-oriented motorcycles.
Model Evolution
Model Lineage:
The WRE (World Road Endurance) line often represented Husqvarna's dual-sport or supermoto variants, derived from their motocross platforms.
Production
Manufacturing Location:
Historically Sweden, though ownership and production locations have shifted over the years.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
Specific awards for this model year not readily documented; Husqvarna generally recognized for off-road performance.
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