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Hyosung Aquila 650 GV650 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Hyosung Model: Aquila GV650 Model Variant: Cruiser Codes Engine Family Code: GV650-E Chassis Code: GV650 👋 Introduction Market Position Target Audience: DIY motorcycle owners, independent repair shops Competitive Analysis Advantage: Professional quality, comprehensive coverage, instant download for immediate access, cost savings on repairs Key Features Accessibility: Instant Download, no shipping costs or waiting User Friendliness: Very easy to use, printable pages 📋 Manual Details Coverage Areas Model Years Covered: 2005 onwards Regions Covered: Global (assumed based on professional mechanic quality) Page Count Estimated Page Count: High (Detailed step-by-step instructions and exploded diagrams imply significant content) Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, component replacement (e.g., pistons, rings, valves, camshafts, timing components, oil pump) Gearbox And Clutch: Clutch operation, adjustment, replacement; gearbox disassembly, inspection, assembly, gear selection mechanisms Cooling System: Radiator, hoses, thermostat, water pump, coolant specifications, bleeding procedures Fuel System: Fuel pump, fuel injectors, fuel filter, fuel lines, throttle body, idle control system, fuel pressure testing Braking System: Front and rear brake components (calipers, pads, rotors, master cylinder, brake lines), hydraulic system, bleeding procedures Suspension: Front forks (oil change, seal replacement, internal components), rear shock absorber, linkage (if applicable), swingarm Electrical System: Battery, charging system (alternator/stator, rectifier/regulator), ignition system (spark plugs, coils), lighting (headlight, taillight, turn signals), starter motor, fuses, relays Body And Fixtures: Fairings, fenders, fuel tank removal/installation, seat, handlebars, controls, instrument panel, mirrors Exhaust System: Exhaust pipes, mufflers, gaskets, mounting hardware, emission controls (if applicable) Wheels And Tyres: Wheel bearing inspection and replacement, tire removal and installation, wheel balancing, tire pressure specifications Wiring Diagrams: Detailed electrical schematics for various circuits, component identification Maintenance: Regular servicing, lubrication points, fluid checks, filter replacements, adjustments Technical Information And Specifications: Torque values, clearances, engine tuning data, fluid types and capacities, dimensional data Frame And Body: Frame inspection, chassis components, mounting points, body panel alignment Steering System: Steering head bearing inspection and adjustment, handlebar mounting Controls: Throttle cables, clutch cable, brake levers, control levers adjustment and replacement Lighting And Signaling: Headlight aiming, bulb replacement, tail light assembly, turn signal operation, electrical connections Ignition System: Spark plug type and gap, ignition coil testing, CDI unit (if applicable) diagnostics Procedures Included Diagnostic Procedures: Troubleshooting guides for common symptoms and system failures Repair Procedures: Step-by-step instructions for component repair and replacement Adjustment Procedures: Carburetor/throttle body synchronization, clutch cable adjustment, brake lever adjustment Disassembly And Assembly: Detailed instructions for taking apart and reassembling major vehicle components Torque Specifications: Precise torque values for all critical fasteners Troubleshooting Engine: Starting issues, misfires, power loss, oil consumption diagnosis Troubleshooting Electrical: No power, charging system faults, lighting issues, starter motor problems Technical Depth Depth: Comprehensive (Covers all repair procedures used by professional mechanics) Illustrations: Highly detailed exploded pictures and diagrams Rebuild Procedures: Engine internal component rebuild, gearbox overhaul, suspension fork rebuild Diagnostic Tools: Manual assumes use of standard mechanic tools; specific diagnostic equipment not explicitly mentioned but implied for advanced diagnostics. 📊 Manual Specifications File Format Format: PDF Compatibility: PC & MAC Compatible Searchability: PDF format allows for text searching of keywords. Print Quality Printability: Print what you need when you need it Page Layout: Likely designed for clear printing of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke Displacement: 647 cc Bore X Stroke: 71.5 mm x 83.0 mm (typical for this model, precise values in manual) Cooling System: Liquid-cooled Valve Train: DOHC, 8 valves (2 per cylinder) Performance Horsepower: ~55-60 HP (approximate, actual figures vary by specific model year and tuning) Torque: ~55-60 Nm (approximate, actual figures vary by specific model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Features Clutch Type: Wet multi-plate Final Drive: Belt drive 📐 Dimensions Exterior Overall Length: Approx. 2,340 mm (varies slightly by year) Overall Width: Approx. 880 mm (varies slightly by year) Overall Height: Approx. 1,120 mm (varies slightly by year) Weights Dry Weight: Approx. 205 kg (varies slightly by year) Gross Vehicle Weight Rating: Not typically specified for motorcycles, but GVWR for safe operation should be in manual. 🛡️ Safety Features Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) ABS: Optional/Varies by market and year Passive Features Lighting: Halogen Headlight, LED Taillight (later models), Incandescent Turn Signals 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, fuel gauge, indicator lights. Driver Assistance Rider Aids: ABS (Optional/Market dependent) Connectivity Usb Charging: Not standard, but often added as an aftermarket accessory. Manual may cover accessory installation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 - 5,000 km or 6 months (Refer...
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Hyosung Aquila 650 GV650 Workshop Repair ManualHyosung Aquila 650 GV650 Workshop Repair ManualHyosung Aquila 650 GV650 Workshop Repair ManualHyosung Aquila 650 GV650 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Aquila GV650
Model Variant:
Cruiser
Codes
Engine Family Code:
GV650-E
Chassis Code:
GV650
👋 Introduction
Market Position
Target Audience:
DIY motorcycle owners, independent repair shops
Competitive Analysis
Advantage:
Professional quality, comprehensive coverage, instant download for immediate access, cost savings on repairs
Key Features
Accessibility:
Instant Download, no shipping costs or waiting
User Friendliness:
Very easy to use, printable pages
📋 Manual Details
Coverage Areas
Model Years Covered:
2005 onwards
Regions Covered:
Global (assumed based on professional mechanic quality)
Page Count
Estimated Page Count:
High (Detailed step-by-step instructions and exploded diagrams imply significant content)
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, component replacement (e.g., pistons, rings, valves, camshafts, timing components, oil pump)
Gearbox And Clutch:
Clutch operation, adjustment, replacement; gearbox disassembly, inspection, assembly, gear selection mechanisms
Cooling System:
Radiator, hoses, thermostat, water pump, coolant specifications, bleeding procedures
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel lines, throttle body, idle control system, fuel pressure testing
Braking System:
Front and rear brake components (calipers, pads, rotors, master cylinder, brake lines), hydraulic system, bleeding procedures
Suspension:
Front forks (oil change, seal replacement, internal components), rear shock absorber, linkage (if applicable), swingarm
Electrical System:
Battery, charging system (alternator/stator, rectifier/regulator), ignition system (spark plugs, coils), lighting (headlight, taillight, turn signals), starter motor, fuses, relays
Body And Fixtures:
Fairings, fenders, fuel tank removal/installation, seat, handlebars, controls, instrument panel, mirrors
Exhaust System:
Exhaust pipes, mufflers, gaskets, mounting hardware, emission controls (if applicable)
Wheels And Tyres:
Wheel bearing inspection and replacement, tire removal and installation, wheel balancing, tire pressure specifications
Wiring Diagrams:
Detailed electrical schematics for various circuits, component identification
Maintenance:
Regular servicing, lubrication points, fluid checks, filter replacements, adjustments
Technical Information And Specifications:
Torque values, clearances, engine tuning data, fluid types and capacities, dimensional data
Frame And Body:
Frame inspection, chassis components, mounting points, body panel alignment
Steering System:
Steering head bearing inspection and adjustment, handlebar mounting
Controls:
Throttle cables, clutch cable, brake levers, control levers adjustment and replacement
Lighting And Signaling:
Headlight aiming, bulb replacement, tail light assembly, turn signal operation, electrical connections
Ignition System:
Spark plug type and gap, ignition coil testing, CDI unit (if applicable) diagnostics
Procedures Included
Diagnostic Procedures:
Troubleshooting guides for common symptoms and system failures
Repair Procedures:
Step-by-step instructions for component repair and replacement
Adjustment Procedures:
Carburetor/throttle body synchronization, clutch cable adjustment, brake lever adjustment
Disassembly And Assembly:
Detailed instructions for taking apart and reassembling major vehicle components
Torque Specifications:
Precise torque values for all critical fasteners
Troubleshooting Engine:
Starting issues, misfires, power loss, oil consumption diagnosis
Troubleshooting Electrical:
No power, charging system faults, lighting issues, starter motor problems
Technical Depth
Depth:
Comprehensive (Covers all repair procedures used by professional mechanics)
Illustrations:
Highly detailed exploded pictures and diagrams
Rebuild Procedures:
Engine internal component rebuild, gearbox overhaul, suspension fork rebuild
Diagnostic Tools:
Manual assumes use of standard mechanic tools; specific diagnostic equipment not explicitly mentioned but implied for advanced diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
PC & MAC Compatible
Searchability:
PDF format allows for text searching of keywords.
Print Quality
Printability:
Print what you need when you need it
Page Layout:
Likely designed for clear printing of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke
Displacement:
647 cc
Bore X Stroke:
71.5 mm x 83.0 mm (typical for this model, precise values in manual)
Cooling System:
Liquid-cooled
Valve Train:
DOHC, 8 valves (2 per cylinder)
Performance
Horsepower:
~55-60 HP (approximate, actual figures vary by specific model year and tuning)
Torque:
~55-60 Nm (approximate, actual figures vary by specific model year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Features
Clutch Type:
Wet multi-plate
Final Drive:
Belt drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2,340 mm (varies slightly by year)
Overall Width:
Approx. 880 mm (varies slightly by year)
Overall Height:
Approx. 1,120 mm (varies slightly by year)
Weights
Dry Weight:
Approx. 205 kg (varies slightly by year)
Gross Vehicle Weight Rating:
Not typically specified for motorcycles, but GVWR for safe operation should be in manual.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear)
ABS:
Optional/Varies by market and year
Passive Features
Lighting:
Halogen Headlight, LED Taillight (later models), Incandescent Turn Signals
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, indicator lights.
Driver Assistance
Rider Aids:
ABS (Optional/Market dependent)
Connectivity
Usb Charging:
Not standard, but often added as an aftermarket accessory. Manual may cover accessory installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km or 6 months (Refer to manual for exact intervals)
Air Filter Replacement:
Typically every 6,000 - 10,000 km or annually (Refer to manual for exact intervals)
Spark Plug Replacement:
Typically every 10,000 - 20,000 km (Refer to manual for exact intervals and type)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or higher, JASO MA Certified, SAE 10W-40 (Verify with manual for specific viscosity and API classification)
Engine Oil Capacity:
Approx. 2.2 - 2.5 Liters (with filter change, verify with manual)
Coolant Type:
Ethylene Glycol based, permanent type antifreeze (typically 50/50 mix with distilled water, verify with manual)
Brake Fluid Type:
DOT 4 (verify with manual)
Known Issues
Common Problems:
Occasional fuel system cleaning requirements, potential for regulator/rectifier failure (common on many bikes of this era), clutch adjustment needs.
Maintenance Focus:
Regular checks of belt tension, tire wear, and electrical connections are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motor Corporation (South Korea)
Model Evolution
Introduction Year:
2004/2005
Key Updates:
Fuel injection adoption, minor styling tweaks, potential suspension refinements over the years.
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