Isuzu KB TF 140 1996 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Isuzu Model: KB TF 140 Year: 1996 Codes Internal Platform Code: TF Engine Code Diesel: 4JA1 (Commonly associated, actual specific code may vary within 140 designation) Engine Code Petrol: 4Y (Commonly associated for petrol variants of this generation) 👋 Introduction Market Position Segment: Light Commercial Vehicle (LCV) / Pickup Truck Target Audience: Owners, DIY mechanics, professional workshops servicing the Isuzu KB TF 140 Competitive Analysis Competitors 1996: Toyota Hilux, Mitsubishi Triton/Pajero Sport, Nissan D21/Frontier, Ford Ranger Key Features Value Proposition: Comprehensive, dealer-level repair information for essential vehicle maintenance and repair. Usability: Designed for ease of use with step-by-step diagrams and clear instructions. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop and service procedures for the Isuzu KB TF 140 1996 Secondary Coverage: Maintenance, repair, diagnosis, electrical diagrams, specifications Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (Diesel & Petrol), Transmission (Manual & Automatic), Clutch, Driveshaft, Differentials, Axles Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Frame, Bumpers Electrical: Body Electrical, Engine Electrical, Ignition System, Lighting, Instruments, Wiring Diagrams Body And Interior: Body panels, Doors, Glass, Seating, HVAC (Heating and Airconditioning), Accessories Procedures Included Maintenance: Scheduled maintenance, Lubrication, Fluid changes, Filter replacement, Spark plug service Repair: Component disassembly, reassembly, adjustment, troubleshooting, and replacement for all major systems Diagnosis: Systematic diagnostic procedures, fault finding, error codes (where applicable for the era) Technical Depth Depth: Comprehensive; covers basic maintenance to major component overhaul and advanced diagnostics, including torque specifications and fluid capacities. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typical for well-produced PDF manuals) Zoom Capability: Yes Compatibility: All Versions of Windows & Mac Extraction Required: Yes (WinZip) Print Quality Printability: Printable Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Diesel Engine Type: Inline-4 Cylinder, Naturally Aspirated Diesel Displacement Diesel: 2.2 Liters (2188 cc) for 4JA1-T variants; 2.5 Liters for others. Specific '140' designation may refer to power output in horsepower or a specific engine variant. Bore X Stroke Diesel: Refer to manual for exact specifications (e.g., 4JA1 approx. 92.0 mm x 80.0 mm) Compression Ratio Diesel: Refer to manual (typically around 21.5:1 for 4JA1) Fuel System Diesel: Indirect Injection (IDI) Rotary or Inline Injection Pump (e.g., Bosch VE) Performance Diesel Est Hp: Approx. 75-90 HP (varies by turbocharging and specific engine variant) Performance Diesel Est Torque: Approx. 130-160 Nm (varies) Primary Engine Petrol Engine Type Petrol: Inline-4 Cylinder, Gasoline Engine Model Petrol: Likely Isuzu 4Y Displacement Petrol: 2.0 Liters (1998 cc) Fuel System Petrol: Carburetor or Multi-Point Fuel Injection (MPI) Performance Petrol Est Hp: Approx. 90-100 HP Cooling Cooling System Type: Water Cooled Coolant Capacity: Refer to manual (typically 6-8 liters) Lubrication Oil Capacity Diesel: Refer to manual (typically 5.5-6.5 liters with filter) Oil Capacity Petrol: Refer to manual (typically 4.5-5.0 liters with filter) 🔧 Transmission Standard Transmission Type: Manual Transmission Gears Manual: 5-Speed (Commonly) Optional Transmission Type: Automatic Transmission Gears Automatic: 4-Speed (Commonly) Features Transmission Fluid Spec Auto: Refer to manual (likely Dexron-III or equivalent) Transmission Fluid Spec Manual: Refer to manual (GL-4 or GL-5 gear oil, viscosity varies by temperature, e.g., 75W-90) 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Space Cab), Double Cab Drive Type: RWD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive) Weights Curb Weight Est: Refer to specific model configuration (typically 1500-1800 kg) Gross Vehicle Weight Rating Est: Refer to specific model configuration (typically 2500-3000 kg) 🛡️ Safety Features Ratings Crash Test Era: Safety standards of the mid-1990s; specific ratings may not be universally available or comparable to modern standards. Active Features Brakes Front: Ventilated Disc Brakes (Common) Brakes Rear: Drum Brakes (Common) Passive Features Airbags: Driver airbag often standard on later models; passenger airbag less common or optional. Seatbelts: Front: 3-point inertia reel; Rear: lap or 3-point (depending on configuration) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player. Driver Assistance ABS: Anti-lock Braking System (ABS) available as an option or standard on higher trims. Connectivity Connectivity Features: Limited to basic vehicle functions; no integrated Bluetooth or advanced connectivity typical of modern vehicles. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically 5,000 - 10,000 km or 6-12 months (depending on driving conditions and oil type). Air Filter Replacement: Refer to manual; typically 15,000 - 30,000 km or annually. Fuel Filter Replacement Diesel: Refer to manual; critical for diesel engines, often 20,000 - 40,000 km. Fluid Specifications Engine Oil Grade Diesel: Refer to manual; typically API CD/CE or better, viscosity like 15W-40 or 20W-50 depending on climate. Engine Oil Grade Petrol: Refer to manual; typically API SG/SH or better,...
Body Electrical, Engine Electrical, Ignition System, Lighting, Instruments, Wiring Diagrams
Body And Interior:
Body panels, Doors, Glass, Seating, HVAC (Heating and Airconditioning), Accessories
Procedures Included
Maintenance:
Scheduled maintenance, Lubrication, Fluid changes, Filter replacement, Spark plug service
Repair:
Component disassembly, reassembly, adjustment, troubleshooting, and replacement for all major systems
Diagnosis:
Systematic diagnostic procedures, fault finding, error codes (where applicable for the era)
Technical Depth
Depth:
Comprehensive; covers basic maintenance to major component overhaul and advanced diagnostics, including torque specifications and fluid capacities.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typical for well-produced PDF manuals)
Zoom Capability:
Yes
Compatibility:
All Versions of Windows & Mac
Extraction Required:
Yes (WinZip)
Print Quality
Printability:
Printable
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine Diesel
Engine Type:
Inline-4 Cylinder, Naturally Aspirated Diesel
Displacement Diesel:
2.2 Liters (2188 cc) for 4JA1-T variants; 2.5 Liters for others. Specific '140' designation may refer to power output in horsepower or a specific engine variant.
Bore X Stroke Diesel:
Refer to manual for exact specifications (e.g., 4JA1 approx. 92.0 mm x 80.0 mm)
Compression Ratio Diesel:
Refer to manual (typically around 21.5:1 for 4JA1)
Approx. 75-90 HP (varies by turbocharging and specific engine variant)
Performance Diesel Est Torque:
Approx. 130-160 Nm (varies)
Primary Engine Petrol
Engine Type Petrol:
Inline-4 Cylinder, Gasoline
Engine Model Petrol:
Likely Isuzu 4Y
Displacement Petrol:
2.0 Liters (1998 cc)
Fuel System Petrol:
Carburetor or Multi-Point Fuel Injection (MPI)
Performance Petrol Est Hp:
Approx. 90-100 HP
Cooling
Cooling System Type:
Water Cooled
Coolant Capacity:
Refer to manual (typically 6-8 liters)
Lubrication
Oil Capacity Diesel:
Refer to manual (typically 5.5-6.5 liters with filter)
Oil Capacity Petrol:
Refer to manual (typically 4.5-5.0 liters with filter)
🔧 Transmission
Standard Transmission
Type:
Manual Transmission
Gears Manual:
5-Speed (Commonly)
Optional Transmission
Type:
Automatic Transmission
Gears Automatic:
4-Speed (Commonly)
Features
Transmission Fluid Spec Auto:
Refer to manual (likely Dexron-III or equivalent)
Transmission Fluid Spec Manual:
Refer to manual (GL-4 or GL-5 gear oil, viscosity varies by temperature, e.g., 75W-90)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab
Drive Type:
RWD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive)
Weights
Curb Weight Est:
Refer to specific model configuration (typically 1500-1800 kg)
Gross Vehicle Weight Rating Est:
Refer to specific model configuration (typically 2500-3000 kg)
🛡️ Safety Features
Ratings
Crash Test Era:
Safety standards of the mid-1990s; specific ratings may not be universally available or comparable to modern standards.
Active Features
Brakes Front:
Ventilated Disc Brakes (Common)
Brakes Rear:
Drum Brakes (Common)
Passive Features
Airbags:
Driver airbag often standard on later models; passenger airbag less common or optional.
Seatbelts:
Front: 3-point inertia reel; Rear: lap or 3-point (depending on configuration)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims.
Connectivity
Connectivity Features:
Limited to basic vehicle functions; no integrated Bluetooth or advanced connectivity typical of modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically 5,000 - 10,000 km or 6-12 months (depending on driving conditions and oil type).
Air Filter Replacement:
Refer to manual; typically 15,000 - 30,000 km or annually.
Fuel Filter Replacement Diesel:
Refer to manual; critical for diesel engines, often 20,000 - 40,000 km.
Fluid Specifications
Engine Oil Grade Diesel:
Refer to manual; typically API CD/CE or better, viscosity like 15W-40 or 20W-50 depending on climate.
Engine Oil Grade Petrol:
Refer to manual; typically API SG/SH or better, viscosity like 10W-30 or 10W-40.
Known Issues
Diesel Engine:
Glow plug issues, injector pump wear, potential head gasket issues under heavy load or high mileage. Turbocharger reliability (if fitted).
Petrol Engine:
Carburetor tuning issues (if applicable), ignition system wear, potential for oil leaks.
Chassis And Body:
Rust/corrosion, particularly in high-humidity or coastal areas; wear in suspension bushings and ball joints.
📚 Vehicle History
Brand Heritage
Isuzu Lcvs:
Isuzu has a long-standing reputation for producing robust and reliable commercial vehicles and pickup trucks.
Model Evolution
Tf Generation:
The TF generation (also known as Isuzu Rodeo in some markets, and related to the Chevrolet Colorado platform later) represented a significant update in design and technology over its predecessors.
Production
Manufacturing Locations:
Primarily Japan, with significant assembly in Thailand and other global locations.
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