Isuzu KB TF 140 1991 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Isuzu Model: KB TF 140 Year: 1991 Vehicle Type: Light Commercial Vehicle (Pickup Truck) 👋 Introduction Market Position Target Audience: Isuzu KB TF 140 owners, independent repair shops, DIY mechanics. Competitive Analysis Value Proposition: Provides dealership-level repair information at a fraction of the cost, empowering users to perform maintenance and repairs themselves. Key Features Highlight: Includes step-by-step diagrams, torque settings, fluid capacities, and comprehensive electrical diagrams. Benefit: Simplifies complex repair procedures for users of all skill levels. 📋 Manual Details Coverage Coverage Areas: General Information, Maintenance and Lubrication, Heating and Airconditioning, Frame and Bumper, Body Electrical, Engine - Diesel, Transmission, Accessories, Engine - Petrol, Diagnosis, Mechanical, Cooling, Fuel, Electrical, Exhaust Format Format: PDF Requirements: Adobe PDF Reader, WinZip Features Zoom Functionality: Yes Compatibility Operating Systems: All Versions of Windows & Mac Manual Type Type: Factory Service Repair Manual Language: English Completeness Manual Scope: Complete workshop manual, equivalent to official dealer documentation. 📖 Manual Coverage Systems Engine Diesel Systems: Engine overhaul, fuel injection system, lubrication, cooling, exhaust, starting and charging systems, diagnostics for diesel engines. Engine Petrol Systems: Engine overhaul, fuel system, ignition system, lubrication, cooling, exhaust, starting and charging systems, diagnostics for petrol engines. Transmission Systems: Manual and automatic transmission servicing, removal, installation, and overhaul; clutch system; driveshafts and differentials. Chassis Systems: Frame and bumper repair, suspension system (front and rear), steering system, brake system (hydraulic and mechanical components). Electrical Systems: Body electrical systems, lighting, instruments, switches, wiring diagrams, fuse and relay identification, power windows, door locks, ignition system components. HVAC Systems: Heating and air conditioning system diagnosis, servicing, refrigerant handling, component replacement. Procedures Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt adjustments, fluid level checks and refills. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnosis, fault code interpretation, testing procedures for electrical and mechanical components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, including detailed electrical schematics. 📊 Manual Specifications File Format File Type: Digital (PDF) Searchable: Likely, given PDF format and industry standard for digital manuals. Print Quality Printability: Printable pages available. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Diesel Engine Code Examples: Likely includes C223 or 4ZC1 (diesel variants for this era/model range). Primary Engine Petrol Engine Code Examples: Likely includes G161, G200Z, or 4ZB1 (petrol variants for this era/model range). Performance Diesel Displacement Diesel Typical: 2.2L (2238cc) for C223 diesel. Performance Petrol Displacement Petrol Typical: 1.6L (1599cc) to 2.0L (1969cc) for common petrol variants. Fuel System Diesel Fuel System Type Diesel: Indirect Injection, Rotary or Inline Injection Pump. Fuel System Petrol Fuel System Type Petrol: Carburetor or early Electronic Fuel Injection (EFI) depending on specific market/trim. Cooling System Cooling Type: Water-cooled, pressurized system. 🔧 Transmission Standard Transmission Type Standard: 4-speed or 5-speed manual transmission. Optional Transmission Type Optional: 3-speed automatic transmission (availability may vary by market). Features Drive Layout: Rear-wheel drive (RWD) or 4-wheel drive (4WD) options. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (specific viscosity and type to be confirmed in manual). Automatic Transmission Fluid: Dexron II or equivalent (specific type to be confirmed in manual). 📐 Dimensions Exterior Typical Wheelbase Typical: Approx. 2760 mm (108.7 inches) for long wheelbase variants. Weights Typical Curb Weight Typical: Varies by configuration, typically 1200-1500 kg. Gross Vehicle Weight Rating Typical: Around 2000-2500 kg. 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this specific model year and market; focus is on mechanical safety systems. Active Features Brakes Type: Front discs, rear drums. ABS may have been optional or standard on higher trims in certain markets. Passive Features Seatbelts: Standard seatbelts. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Aftermarket upgrades common. Driver Assistance ABS: Optional on higher trims or specific markets. Connectivity Connectivity Features: None from the factory. 🔧 Maintenance Service Intervals Typical Oil Change Interval: Every 5,000 km or 6 months (refer to manual for specific engine). Air Filter Replacement: Every 20,000 km or as needed based on operating conditions. Fuel Filter Replacement Diesel: Every 20,000-40,000 km for diesel models. Fluid Specifications Engine Oil Capacity Typical: Approx. 5.0 - 6.0 liters (check manual for specific engine and filter). Engine Oil Specification Typical: API SG or SH, SAE 10W-30 or 10W-40 (check manual for diesel/petrol specifics). Coolant Capacity Typical: Approx. 7.0 - 8.0 liters. Coolant Specification: Ethylene glycol-based coolant, 50/50 mix with distilled water. Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system corrosion, early diesel injector pump issues, minor electrical gremlins. Diesel Engine Considerations: Reliable but requires proper maintenance of fuel system, especially for older diesel engines. 📚 Vehicle History Brand Heritage Brand...
Provides dealership-level repair information at a fraction of the cost, empowering users to perform maintenance and repairs themselves.
Key Features
Highlight:
Includes step-by-step diagrams, torque settings, fluid capacities, and comprehensive electrical diagrams.
Benefit:
Simplifies complex repair procedures for users of all skill levels.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Maintenance and Lubrication, Heating and Airconditioning, Frame and Bumper, Body Electrical, Engine - Diesel, Transmission, Accessories, Engine - Petrol, Diagnosis, Mechanical, Cooling, Fuel, Electrical, Exhaust
Format
Format:
PDF
Requirements:
Adobe PDF Reader, WinZip
Features
Zoom Functionality:
Yes
Compatibility
Operating Systems:
All Versions of Windows & Mac
Manual Type
Type:
Factory Service Repair Manual
Language:
English
Completeness
Manual Scope:
Complete workshop manual, equivalent to official dealer documentation.
📖 Manual Coverage
Systems
Engine Diesel Systems:
Engine overhaul, fuel injection system, lubrication, cooling, exhaust, starting and charging systems, diagnostics for diesel engines.
Engine Petrol Systems:
Engine overhaul, fuel system, ignition system, lubrication, cooling, exhaust, starting and charging systems, diagnostics for petrol engines.
Transmission Systems:
Manual and automatic transmission servicing, removal, installation, and overhaul; clutch system; driveshafts and differentials.
Chassis Systems:
Frame and bumper repair, suspension system (front and rear), steering system, brake system (hydraulic and mechanical components).
Electrical Systems:
Body electrical systems, lighting, instruments, switches, wiring diagrams, fuse and relay identification, power windows, door locks, ignition system components.
HVAC Systems:
Heating and air conditioning system diagnosis, servicing, refrigerant handling, component replacement.
Procedures
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt adjustments, fluid level checks and refills.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnosis, fault code interpretation, testing procedures for electrical and mechanical components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, including detailed electrical schematics.
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Searchable:
Likely, given PDF format and industry standard for digital manuals.
Print Quality
Printability:
Printable pages available.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine Diesel
Engine Code Examples:
Likely includes C223 or 4ZC1 (diesel variants for this era/model range).
Primary Engine Petrol
Engine Code Examples:
Likely includes G161, G200Z, or 4ZB1 (petrol variants for this era/model range).
Performance Diesel
Displacement Diesel Typical:
2.2L (2238cc) for C223 diesel.
Performance Petrol
Displacement Petrol Typical:
1.6L (1599cc) to 2.0L (1969cc) for common petrol variants.
Fuel System Diesel
Fuel System Type Diesel:
Indirect Injection, Rotary or Inline Injection Pump.
Fuel System Petrol
Fuel System Type Petrol:
Carburetor or early Electronic Fuel Injection (EFI) depending on specific market/trim.
Cooling System
Cooling Type:
Water-cooled, pressurized system.
🔧 Transmission
Standard Transmission
Type Standard:
4-speed or 5-speed manual transmission.
Optional Transmission
Type Optional:
3-speed automatic transmission (availability may vary by market).
Features
Drive Layout:
Rear-wheel drive (RWD) or 4-wheel drive (4WD) options.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (specific viscosity and type to be confirmed in manual).
Automatic Transmission Fluid:
Dexron II or equivalent (specific type to be confirmed in manual).
📐 Dimensions
Exterior Typical
Wheelbase Typical:
Approx. 2760 mm (108.7 inches) for long wheelbase variants.
Weights Typical
Curb Weight Typical:
Varies by configuration, typically 1200-1500 kg.
Gross Vehicle Weight Rating Typical:
Around 2000-2500 kg.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this specific model year and market; focus is on mechanical safety systems.
Active Features
Brakes Type:
Front discs, rear drums. ABS may have been optional or standard on higher trims in certain markets.
Passive Features
Seatbelts:
Standard seatbelts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Aftermarket upgrades common.
Driver Assistance
ABS:
Optional on higher trims or specific markets.
Connectivity
Connectivity Features:
None from the factory.
🔧 Maintenance
Service Intervals Typical
Oil Change Interval:
Every 5,000 km or 6 months (refer to manual for specific engine).
Air Filter Replacement:
Every 20,000 km or as needed based on operating conditions.
Fuel Filter Replacement Diesel:
Every 20,000-40,000 km for diesel models.
Fluid Specifications
Engine Oil Capacity Typical:
Approx. 5.0 - 6.0 liters (check manual for specific engine and filter).
Engine Oil Specification Typical:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for diesel/petrol specifics).
Coolant Capacity Typical:
Approx. 7.0 - 8.0 liters.
Coolant Specification:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, early diesel injector pump issues, minor electrical gremlins.
Diesel Engine Considerations:
Reliable but requires proper maintenance of fuel system, especially for older diesel engines.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Isuzu has a long history of producing robust and reliable commercial vehicles and engines.
Model Evolution
Kb Series Context:
The Isuzu KB series, also known as the Isuzu Rodeo or Isuzu D-Max in later generations and different markets, is a long-standing line of pickup trucks.
Tf Generation Context:
The TF generation (which this 1991 model belongs to) was a significant update, offering improved styling and mechanicals.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with assembly plants in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Isuzu vehicles are generally recognized for their durability and workhorse capabilities in the light commercial vehicle segment.
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