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JAGUAR XJ6 & Daimler I II 1968-1979 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jaguar Model: XJ6 Model Variant: Daimler Series I & II Production Years: 1968-1979 Codes Chassis Codes: XJ6 Series I (1968-1973), XJ6 Series II (1973-1979) Engine Codes: 4.2 Litre XK Inline-6 (various specifications) 👋 Introduction Market Position Automotive Segment: Luxury Executive Sedan Era Design: Iconic British luxury design, representing the pinnacle of Jaguar engineering in its time. Competitive Analysis Key Competitors: Mercedes-Benz S-Class, BMW E3, Rover P6, Citroën DS. Key Features Engine Excellence: Renowned for the smooth and powerful 4.2-litre Jaguar XK engine. Handling Ride: Exceptional ride comfort and handling characteristics due to sophisticated independent suspension and power steering. Interior Luxury: Sumptuous interiors featuring Connolly leather, burr walnut wood veneers, and spacious accommodation. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive workshop, service, and repair information for Jaguar XJ6 and Daimler Series I & II models (1968-1979). Page Count Estimated Page Count: Likely over 500 pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: 4.2 litre XK engine overhaul, tuning, lubrication, cooling system, fuel delivery (carburetors). Fuel System: Carburetor specifications (SU HD8, Zenith-Stromberg), fuel pumps, fuel lines, fuel tank servicing. Transmission: Manual and automatic gearbox (e.g., Moss, Borg-Warner Model 8, Borg-Warner Model 12) servicing, overhaul, fluid specifications. Drivetrain: Propeller shaft, universal joints, rear axle assembly (Salisbury type), differential servicing. Suspension: Front independent suspension (wishbones, coil springs, anti-roll bar), rear trailing arm and Watt's linkage suspension, shock absorbers, bushings. Steering: Power steering system (Burman recirculating ball), steering column, track rod ends, adjustment procedures. Brakes: Girling disc brakes (front and rear), brake fluid specifications, hydraulic system, handbrake mechanism, bleeding procedures. Electrical: Wiring diagrams, generator/alternator, starter motor, ignition system, lighting, instrumentation, fuses, battery servicing. Bodywork: Body panel alignment, door mechanisms, window regulators, trim, interior fittings, rust prevention. Heating Cooling: HVAC system, heater matrix, blower motor, air conditioning (if fitted), radiator, water pump. Wheels Tyres: Wheel types, bolt patterns, tyre sizes, pressure recommendations, balancing and alignment procedures. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication points, fluid changes, filter replacements. Troubleshooting: Diagnostic charts for common problems, identification of faults, solutions. Repair: Detailed step-by-step instructions for component removal, overhaul, and reinstallation. Adjustment: Carburetor synchronization, ignition timing, valve clearance adjustment, brake adjustment. Engine Rebuild: Cylinder head removal/refitting, piston/connecting rod assembly, crankshaft bearing inspection, engine assembly. Body Repair: Procedures for door hinge adjustment, panel replacement, and trim installation. Technical Depth Depth: Comprehensive, covering from basic servicing to complete engine and transmission rebuilds. Diagnostic Level: Includes electrical testing procedures, mechanical adjustments, and symptom-based troubleshooting. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Scan Quality: High-resolution scans for clarity of text and diagrams. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Searchability Text Search: Likely includes OCR (Optical Character Recognition) for searchable text content. ⚙️ Engine Specifications Primary Engine Engine Type: DOHC Inline 6-cylinder (XK engine) Displacement: 4235 cc (4.2 Litres) Bore X Stroke: 92.07 mm x 107.95 mm Compression Ratio: Various, typically 8.0:1 or 8.75:1 depending on variant and market. Performance Horsepower Output: Approximately 245 bhp (gross) @ 5000 rpm (Series I), may vary slightly for Series II and specific markets. Torque Output: Approximately 378 Nm (279 lb-ft) @ 3000 rpm (Series I), may vary. Fuel System Carburetors: Typically twin SU HD8 carburetors for Series I and early Series II. Later Series II models adopted Zenith-Stromberg 175 CDSE twin carburetors. Fuel Type: Unleaded Petrol (from mid-70s onwards, may require modifications or specific fuel grades for earlier models). 🔧 Transmission Standard Transmission Type: 4-speed manual (Moss gearbox) or 3-speed automatic (Borg-Warner). Optional Optional Transmission: Later models offered Borg-Warner Model 12 automatic transmission. Features Automatic Features: Selectable 'Sport' or 'Normal' modes on Borg-Warner transmissions. Fluid Requirements Automatic Transmission Fluid: Typically Dexron II or equivalent (consult manual for exact specification and capacity). 📐 Dimensions Exterior Wheelbase: 118 inches (2997 mm) for long wheelbase models, 112 inches (2845 mm) for standard wheelbase models (Series I). Length: Approx. 196-204 inches (5000-5200 mm) depending on variant. Width: Approx. 69-70 inches (1750-1780 mm). Height: Approx. 53-54 inches (1350-1370 mm). Weights Curb Weight: Approximately 3800-4200 lbs (1725-1900 kg) depending on specification and equipment. 🛡️ Safety Features Ratings Crash Testing: No formal crash ratings as per modern standards; relied on robust construction for its era. Active Features Braking System: Four-wheel Dunlop disc brakes, servo-assisted with dual hydraulic circuits. Steering Safety: Collapsible steering column designed to absorb impact energy. Passive Features Seat Belts: Provision for front and rear seat belts, often fitted as standard or optional depending on year and market. Body Structure: Robust steel monocoque construction for its time. 💡 Technology Features Infotainment Audio System: Original systems were typically AM/FM radios, with later models offering optional cassette players. Aftermarket modern units...
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JAGUAR XJ6 & Daimler I II 1968-1979 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ6
Model Variant:
Daimler Series I & II
Production Years:
1968-1979
Codes
Chassis Codes:
XJ6 Series I (1968-1973), XJ6 Series II (1973-1979)
Engine Codes:
4.2 Litre XK Inline-6 (various specifications)
👋 Introduction
Market Position
Automotive Segment:
Luxury Executive Sedan
Era Design:
Iconic British luxury design, representing the pinnacle of Jaguar engineering in its time.
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class, BMW E3, Rover P6, Citroën DS.
Key Features
Engine Excellence:
Renowned for the smooth and powerful 4.2-litre Jaguar XK engine.
Handling Ride:
Exceptional ride comfort and handling characteristics due to sophisticated independent suspension and power steering.
Interior Luxury:
Sumptuous interiors featuring Connolly leather, burr walnut wood veneers, and spacious accommodation.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive workshop, service, and repair information for Jaguar XJ6 and Daimler Series I & II models (1968-1979).
Page Count
Estimated Page Count:
Likely over 500 pages (typical for comprehensive workshop manuals of this era).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
4.2 litre XK engine overhaul, tuning, lubrication, cooling system, fuel delivery (carburetors).
Fuel System:
Carburetor specifications (SU HD8, Zenith-Stromberg), fuel pumps, fuel lines, fuel tank servicing.
Transmission:
Manual and automatic gearbox (e.g., Moss, Borg-Warner Model 8, Borg-Warner Model 12) servicing, overhaul, fluid specifications.
Drivetrain:
Propeller shaft, universal joints, rear axle assembly (Salisbury type), differential servicing.
Suspension:
Front independent suspension (wishbones, coil springs, anti-roll bar), rear trailing arm and Watt's linkage suspension, shock absorbers, bushings.
Steering:
Power steering system (Burman recirculating ball), steering column, track rod ends, adjustment procedures.
Brakes:
Girling disc brakes (front and rear), brake fluid specifications, hydraulic system, handbrake mechanism, bleeding procedures.
Electrical:
Wiring diagrams, generator/alternator, starter motor, ignition system, lighting, instrumentation, fuses, battery servicing.
Bodywork:
Body panel alignment, door mechanisms, window regulators, trim, interior fittings, rust prevention.
Heating Cooling:
HVAC system, heater matrix, blower motor, air conditioning (if fitted), radiator, water pump.
Wheels Tyres:
Wheel types, bolt patterns, tyre sizes, pressure recommendations, balancing and alignment procedures.
Procedures Included
Maintenance:
Scheduled maintenance tasks, lubrication points, fluid changes, filter replacements.
Troubleshooting:
Diagnostic charts for common problems, identification of faults, solutions.
Repair:
Detailed step-by-step instructions for component removal, overhaul, and reinstallation.
Adjustment:
Carburetor synchronization, ignition timing, valve clearance adjustment, brake adjustment.
Engine Rebuild:
Cylinder head removal/refitting, piston/connecting rod assembly, crankshaft bearing inspection, engine assembly.
Body Repair:
Procedures for door hinge adjustment, panel replacement, and trim installation.
Technical Depth
Depth:
Comprehensive, covering from basic servicing to complete engine and transmission rebuilds.
Diagnostic Level:
Includes electrical testing procedures, mechanical adjustments, and symptom-based troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Scan Quality:
High-resolution scans for clarity of text and diagrams.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Likely includes OCR (Optical Character Recognition) for searchable text content.
⚙️ Engine Specifications
Primary Engine
Engine Type:
DOHC Inline 6-cylinder (XK engine)
Displacement:
4235 cc (4.2 Litres)
Bore X Stroke:
92.07 mm x 107.95 mm
Compression Ratio:
Various, typically 8.0:1 or 8.75:1 depending on variant and market.
Performance
Horsepower Output:
Approximately 245 bhp (gross) @ 5000 rpm (Series I), may vary slightly for Series II and specific markets.
Torque Output:
Approximately 378 Nm (279 lb-ft) @ 3000 rpm (Series I), may vary.
Fuel System
Carburetors:
Typically twin SU HD8 carburetors for Series I and early Series II. Later Series II models adopted Zenith-Stromberg 175 CDSE twin carburetors.
Fuel Type:
Unleaded Petrol (from mid-70s onwards, may require modifications or specific fuel grades for earlier models).
🔧 Transmission
Standard
Transmission Type:
4-speed manual (Moss gearbox) or 3-speed automatic (Borg-Warner).
Optional
Optional Transmission:
Later models offered Borg-Warner Model 12 automatic transmission.
Features
Automatic Features:
Selectable 'Sport' or 'Normal' modes on Borg-Warner transmissions.
Fluid Requirements
Automatic Transmission Fluid:
Typically Dexron II or equivalent (consult manual for exact specification and capacity).
📐 Dimensions
Exterior
Wheelbase:
118 inches (2997 mm) for long wheelbase models, 112 inches (2845 mm) for standard wheelbase models (Series I).
Length:
Approx. 196-204 inches (5000-5200 mm) depending on variant.
Width:
Approx. 69-70 inches (1750-1780 mm).
Height:
Approx. 53-54 inches (1350-1370 mm).
Weights
Curb Weight:
Approximately 3800-4200 lbs (1725-1900 kg) depending on specification and equipment.
🛡️ Safety Features
Ratings
Crash Testing:
No formal crash ratings as per modern standards; relied on robust construction for its era.
Active Features
Braking System:
Four-wheel Dunlop disc brakes, servo-assisted with dual hydraulic circuits.
Steering Safety:
Collapsible steering column designed to absorb impact energy.
Passive Features
Seat Belts:
Provision for front and rear seat belts, often fitted as standard or optional depending on year and market.
Body Structure:
Robust steel monocoque construction for its time.
💡 Technology Features
Infotainment
Audio System:
Original systems were typically AM/FM radios, with later models offering optional cassette players. Aftermarket modern units are common upgrades.
Driver Assistance
Cruise Control:
Optional on later models, typically a vacuum-operated or electronic system.
Connectivity
Original Connectivity:
N/A by modern standards; mechanical and analog systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 6 months (typical for the era).
Grease Points:
Regular lubrication of king pins, shackle pins, steering joints, and driveshaft splines as per manual's schedule.
Fluid Specifications
Engine Oil:
API SE/SF or equivalent, SAE 20W-50 or 10W-40 depending on climate (consult specific manual version).
Coolant:
Ethylene glycol-based antifreeze mixture, typically 50/50 with water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (non-silicone based).
Known Issues
Rust Prone Areas:
Wheel arches, sills, door bottoms, boot floor, and chassis outriggers are susceptible to corrosion.
Carburetor Issues:
SU and Zenith-Stromberg carburetors can require regular adjustment, float bowl sealing, and needle wear checks.
Electrical Gremlins:
Older wiring can degrade, leading to intermittent faults in lighting, ignition, and auxiliary systems.
Suspension Wear:
Bushings, ball joints, and tie rod ends are common wear items requiring periodic inspection and replacement.
📚 Vehicle History
Brand Heritage
Jaguar Legacy:
Built upon Jaguar's storied history of performance and luxury, particularly its success in motorsport with the XK engine.
Model Evolution
Series I:
Launched in 1968, introducing the long-wheelbase XJ chassis which set a new standard for ride and handling.
Series Ii:
Introduced in 1973 with significant styling updates, including raised bumpers to meet US safety regulations, improved cabin ventilation, and revised mechanicals.
Daimler Variant:
Daimler models were often more luxuriously appointed than their Jaguar counterparts, featuring unique grille designs and higher levels of interior trim.
Production
Manufacturing Location:
Coventry, England.
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Consistently lauded by automotive press of its era for its sublime ride, handling, and powerful engine, often considered one of the best luxury sedans in the world.
Recognition Type
Design Award:
Praised for its elegant and timeless styling.
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