JCB FASTRAC 125 SN 0635001-0635994 Service Repair Manual
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🏷️ Basic Information
Identification
Make:
JCB
Model:
Fastrac 125
Serial Number Range:
0635001-0635994
👋 Introduction
Market Position
Vehicle Type:
Tractor (High-Speed Agricultural)
Segment:
Premium Agricultural Machinery
Competitive Analysis
Key Competitors:
John Deere, New Holland, Fendt, Massey Ferguson (in high-speed tractor segment)
Key Features
Unique Selling Proposition:
High-speed road capability, full suspension, advanced driver comfort, integrated hydraulics and PTO for diverse implement operation.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, PTO
Chassis:
Suspension (Active), Steering, Brakes (Hydraulic/Pneumatic), Axles
Electrical:
Wiring Diagrams, Lighting, Ignition, Starting, Charging, Control Units
Hydraulics:
Hydraulic System, Pumps, Valves, Cylinders, Filters
Operator Station:
Cab, Controls, HVAC, Seating, Instrumentation
Procedures Included
Maintenance:
Scheduled Maintenance, Lubrication, Fluid Checks, Filter Replacements
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation, Diagnostic Procedures
Repair:
Component Overhaul, Assembly/Disassembly, Component Replacement
Technical Data:
Specifications, Tolerances, Torque Values, Electrical Schematics
Technical Depth
Depth Level:
Comprehensive (from routine maintenance to major overhauls)
📊 Manual Specifications
File Format
File Type:
PDF
Readability Recommendation:
Adobe PDF Reader recommended for optimal image/graphic display
Print Quality
Image Quality:
High-resolution graphics and clear images expected
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Perkins (likely variant, specific model not stated but common for this era/model)
Engine Type:
Diesel, Turbocharged (typical for Fastrac 125)
Displacement:
Likely around 6.0 - 7.0 Liters (based on common Perkins engines in this model line)
Performance
Horsepower:
Approximately 125 HP (as per model designation)
Torque:
Specific figures not provided, but expected to be substantial for agricultural duties.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely mechanical or early electronic injection (depending on exact build date within SN range).
🔧 Transmission
Standard
Transmission Type:
ZF Powershift or similar advanced powershift transmission
Gear Selection:
Multiple forward and reverse gears, often with a high/low range
Features
Road Speed:
Capable of high road speeds (e.g., 50-80 km/h), a key feature of the Fastrac series.
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions not provided in product info, but known for a substantial wheelbase for stability.
Overall Length:
Specific dimensions not provided in product info.
Weights
Operating Weight:
Typically in the range of 6,000 - 8,000 kg, depending on configuration.
🛡️ Safety Features
Ratings
Braking System:
Advanced hydraulic and/or pneumatic braking systems, often with ABS on road-legal versions.
Active Features
Suspension System:
Full hydraulic active suspension on both axles for ride comfort and stability at speed.
Passive Features
Cab Protection:
ROPS (Roll Over Protective Structure) and FOPS (Falling Object Protective Structure) integrated into the cab.
💡 Technology Features
Infotainment
Cabin Features:
Basic radio/cassette player (likely for this era), analog instrumentation, manual climate controls.
Driver Assistance
Operator Aids:
Power steering, cruise control (for road use), electronic draft control (EDC) for implements (common in this era).
Connectivity
Implementation Control:
Standard hydraulic and PTO controls, potentially ISOBus compatibility depending on options.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250-500 hours, or annually, as specified in the full manual.
Hydraulic Fluid Change:
Typically 1000-2000 hours, or as per manual recommendations, with filter changes at more frequent intervals.
Fluid Specifications
Engine Oil Type:
API CG-4 or higher, SAE 15W-40 or 10W-30 (specific to engine and climate, detailed in manual).
Hydraulic Fluid Type:
ISO VG 46 hydraulic oil (common specification, refer to manual for exact type and brand recommendations).
Transmission Fluid Type:
Specific to ZF transmission type, often a high-quality UTF (Universal Tractor Fluid) or specialized transmission oil.
Known Issues
Common Wear Items:
Hydraulic hoses and seals, transmission clutch packs (with heavy use), suspension accumulators, PTO clutch wear.
Electrical Gremlins:
Can occur in older models due to wiring harness degradation or connector issues, particularly in harsh environments.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United Kingdom
Model Evolution
Fastrac Concept:
Pioneered by JCB in the late 1980s to combine agricultural tractor capabilities with road transport efficiency.
Production
Production Period For Sn:
Serial numbers 0635001-0635994 likely fall within a specific production window, possibly late 1990s to early 2000s, reflecting the 125 model's lifecycle.
🏆 Awards & Recognition
Recognitions
Fastrac Innovation:
The Fastrac series has consistently been recognized for its innovation in agricultural tractor design, particularly regarding road speed and safety.
Comprehensive (from routine maintenance to major overhauls)
📊 Manual Specifications
File Format
File Type:
PDF
Readability Recommendation:
Adobe PDF Reader recommended for optimal image/graphic display
Print Quality
Image Quality:
High-resolution graphics and clear images expected
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Perkins (likely variant, specific model not stated but common for this era/model)
Engine Type:
Diesel, Turbocharged (typical for Fastrac 125)
Displacement:
Likely around 6.0 - 7.0 Liters (based on common Perkins engines in this model line)
Performance
Horsepower:
Approximately 125 HP (as per model designation)
Torque:
Specific figures not provided, but expected to be substantial for agricultural duties.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely mechanical or early electronic injection (depending on exact build date within SN range).
🔧 Transmission
Standard
Transmission Type:
ZF Powershift or similar advanced powershift transmission
Gear Selection:
Multiple forward and reverse gears, often with a high/low range
Features
Road Speed:
Capable of high road speeds (e.g., 50-80 km/h), a key feature of the Fastrac series.
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions not provided in product info, but known for a substantial wheelbase for stability.
Overall Length:
Specific dimensions not provided in product info.
Weights
Operating Weight:
Typically in the range of 6,000 - 8,000 kg, depending on configuration.
🛡️ Safety Features
Ratings
Braking System:
Advanced hydraulic and/or pneumatic braking systems, often with ABS on road-legal versions.
Active Features
Suspension System:
Full hydraulic active suspension on both axles for ride comfort and stability at speed.
Passive Features
Cab Protection:
ROPS (Roll Over Protective Structure) and FOPS (Falling Object Protective Structure) integrated into the cab.
💡 Technology Features
Infotainment
Cabin Features:
Basic radio/cassette player (likely for this era), analog instrumentation, manual climate controls.
Driver Assistance
Operator Aids:
Power steering, cruise control (for road use), electronic draft control (EDC) for implements (common in this era).
Connectivity
Implementation Control:
Standard hydraulic and PTO controls, potentially ISOBus compatibility depending on options.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250-500 hours, or annually, as specified in the full manual.
Hydraulic Fluid Change:
Typically 1000-2000 hours, or as per manual recommendations, with filter changes at more frequent intervals.
Fluid Specifications
Engine Oil Type:
API CG-4 or higher, SAE 15W-40 or 10W-30 (specific to engine and climate, detailed in manual).
Hydraulic Fluid Type:
ISO VG 46 hydraulic oil (common specification, refer to manual for exact type and brand recommendations).
Transmission Fluid Type:
Specific to ZF transmission type, often a high-quality UTF (Universal Tractor Fluid) or specialized transmission oil.
Known Issues
Common Wear Items:
Hydraulic hoses and seals, transmission clutch packs (with heavy use), suspension accumulators, PTO clutch wear.
Electrical Gremlins:
Can occur in older models due to wiring harness degradation or connector issues, particularly in harsh environments.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United Kingdom
Model Evolution
Fastrac Concept:
Pioneered by JCB in the late 1980s to combine agricultural tractor capabilities with road transport efficiency.
Production
Production Period For Sn:
Serial numbers 0635001-0635994 likely fall within a specific production window, possibly late 1990s to early 2000s, reflecting the 125 model's lifecycle.
🏆 Awards & Recognition
Recognitions
Fastrac Innovation:
The Fastrac series has consistently been recognized for its innovation in agricultural tractor design, particularly regarding road speed and safety.
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