Manual Coverage
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Systems Covered
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Engine Types:
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2.5L I4, 4.2L I6, 5.0L V8, 5.9L V8
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Transmission Types:
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3-speed Automatic (TorqueFlite), 4-speed Manual (T-150, T-176, SR4)
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Transfer Case Options:
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Selec-Trac 2WD/4WD, Quadratrac Full-Time 4WD
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Axle Information:
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Dana 30 (Front), Dana 35 (Rear) or AMC 20 (Rear)
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Brake System Details:
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Front Disc, Rear Drum (with power assist option)
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Steering Type:
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Power Steering (Recirculating Ball)
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Procedures Included
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Maintenance Procedures:
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Oil Changes, Filter Replacements, Fluid Checks, Lubrication, Spark Plug Service, Belt Adjustments
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Repair Procedures:
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Engine Overhaul, Transmission Rebuild, Clutch Replacement, Brake Pad/Shoe Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair
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Diagnostic Procedures:
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Troubleshooting charts, symptom-based diagnosis, component testing procedures
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Electrical Diagnostics:
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Wiring diagrams, component testing, fuse and relay identification
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Body And Trim Repair:
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Door panel removal, seat adjustment, trim piece replacement
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HVAC Service:
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Evaporator, heater core, blower motor, refrigerant service (where applicable)
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Wheel Alignment:
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Specifications and adjustments for camber, caster, toe
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Technical Depth
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Depth:
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Comprehensive Factory Level
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Diagnostics:
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Advanced troubleshooting with specific component testing and fault codes (if applicable to the era)
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Rebuild Procedures:
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Detailed engine, transmission, and axle overhaul procedures with torque specifications and clearances
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Wiring Diagrams:
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Full vehicle electrical system diagrams with component locations
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,000 - 5,000 miles or 6 months (depending on usage)
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Transmission Fluid Change:
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Every 20,000 - 30,000 miles
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Coolant Flush:
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Every 24,000 - 36,000 miles or 2-3 years
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Spark Plug Replacement:
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Every 10,000 - 20,000 miles (depending on plug type)
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Fluid Specifications
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Coolant Type:
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Ethylene Glycol (Green) 50/50 mix with distilled water
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Brake Fluid Type:
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DOT 3
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Power Steering Fluid:
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ATF Dexron-II or manufacturer specific PS fluid
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Known Issues
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Common Problems Engine:
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Oil leaks (rear main seal, valve covers), carburetor issues, exhaust manifold cracks (V8s)
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Common Problems Drivetrain:
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U-joint wear, axle seal leaks, transfer case chain stretch/wear
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Common Problems Suspension:
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Worn bushings, shock absorber failure, steering linkage wear
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Common Problems Electrical:
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Corroded wiring, failing alternator/starter, ignition switch issues
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Common Part Numbers
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Oil Filter Recommendation:
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Wix 51515, Fram PH8A (or equivalent)
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Air Filter Recommendation 25L:
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Wix 42525, Fram CA2960 (or equivalent)
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Spark Plug Recommendation I6:
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Champion RN12YC or Autolite 64
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