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1999 Jeep Cherokee XJ Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1999 Chassis Code: XJ Codes Vin Designation: J 👋 Introduction Market Position Market Position: Compact SUV, renowned for its off-road capability, durability, and distinctive unibody construction. Competitive Analysis Competitive Analysis: Competed against vehicles like the Toyota 4Runner, Ford Explorer, and Chevrolet Blazer, often favored for its more robust off-road prowess and straightforward mechanicals. Key Features Key Features: Legendary Selec-Trac and Command-Trac 4WD systems, potent 4.0L inline-six engine, unibody construction offering a blend of strength and lighter weight compared to body-on-frame SUVs of its era. Product Focus Product Focus: Empowering owners and technicians with the knowledge to diagnose, maintain, and repair their 1999 Jeep Cherokee XJ effectively. 📋 Manual Details Coverage Areas Coverage Areas: Complete vehicle service and repair Page Count Page Count: Approximately 2000 pages (estimated for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine: 4.0L I6 (Power-Tech Six), 2.5L I4 (High Output) Transmission: AX-15 (Manual), NV3550 (Manual), AW-4 (Automatic), 30RH (Automatic) Drivetrain: Command-Trac NV242 Transfer Case, Selec-Trac NV242 Transfer Case, NP231 Transfer Case, Dana 30 Front Axle, Chrysler 8.25 Rear Axle, Dana 35 Rear Axle Suspension: Front: Leaf Spring with Track Bar, Rear: Leaf Spring Brakes: Front: Ventilated Disc, Rear: Drum Steering: Power Rack and Pinion Fuel System: Multi-point Fuel Injection (MPI), Electric Fuel Pump, Fuel Tank and Lines Cooling System: Radiator, Fan, Water Pump, Thermostat, Heater Core Exhaust System: Catalytic Converter, Muffler, Pipes, Oxygen Sensors Electrical System: 12V System, Battery, Alternator, Starter, Ignition System, Lighting, Fuses, Relays, Wiring Diagrams Body And Frame: Unibody Construction, Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim HVAC: Air Conditioning, Heater, Ventilation, Blower Motor, Controls Safety Systems: Seat Belts, Airbags (Driver Side), ABS (Optional) Procedures Included Maintenance: Oil Change, Filter Replacement, Fluid Checks and Top-offs, Tire Rotation, Brake Inspection, Spark Plug Replacement, Belt Inspection and Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Component Testing Repair: Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Replacement, Body Panel Repair Installation: Component Installation and Removal (e.g., Alternator, Starter, Water Pump, Alternator) Engine Diagnostics: Includes detailed diagnostic procedures for fuel system, ignition system, emission controls, and engine mechanical issues. Transmission Diagnostics: Covers diagnostic routines for both automatic and manual transmissions, including shift linkage adjustments and internal component checks. Brake System Repair: Detailed procedures for replacing brake pads, rotors, calipers, and brake drums, as well as bleeding the brake system. Suspension And Steering Repair: Instructions for replacing shock absorbers, leaf springs, tie rod ends, ball joints, and power steering components. Electrical Diagnostics: Comprehensive wiring diagrams for all electrical systems, fuse box layouts, and troubleshooting guides for common electrical faults. Body And Interior Repair: Procedures for removing and installing interior trim panels, door handles, glass, and basic bodywork. HVAC System Repair: Instructions for refrigerant recharging, blower motor replacement, and heater core service. Technical Depth Technical Depth: Comprehensive rebuild procedures, detailed diagnostic flowcharts, torque specifications, wiring diagrams, component specifications, overhaul instructions 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution, Printable Pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable Text Content Digital Rights Digital Rights: Instant Download ⚙️ Engine Specifications Primary Engine Engine Displacement Liter 1: 4.0 Engine Configuration 1: Inline 6-Cylinder Engine Code 1: ERH (Power-Tech Six) Horsepower 1: 190 hp @ 4600 rpm (approx.) Torque 1: 225 lb-ft @ 3000 rpm (approx.) Secondary Engine Engine Displacement Liter 2: 2.5 Engine Configuration 2: Inline 4-Cylinder Engine Code 2: ENH (High Output) Horsepower 2: 125 hp @ 5200 rpm (approx.) Torque 2: 150 lb-ft @ 3400 rpm (approx.) Fuel System Fuel System Type: Multi-port Fuel Injection (MPI) Fuel Requirement: Unleaded gasoline, 87 octane minimum recommended Emission Controls Emission Controls: Catalytic converter, EGR system, Oxygen sensors 🔧 Transmission Standard Transmission Awd Standard Transmission: 4-Speed Automatic (42RE or 44RE, depending on engine/drivetrain configuration) Optional Transmission Optional Transmission: 5-Speed Manual (AX-15, replaced by NV3550 in later models) Features Transmission Features: Selectable 2WD/4WD, 4WD Low range Fluid Type Automatic Transmission Fluid Type: ATF+4 (or equivalent) Manual Transmission Fluid Type: AX-15: ATF+4 or Dexron-III; NV3550: Manual Transmission Fluid (MTF) (GL-4) Fluid Capacity Automatic Transmission Fluid Capacity: Approximately 10.5 quarts (9.9 liters) (check dipstick for accurate level) Manual Transmission Fluid Capacity: Approximately 2.1 quarts (2.0 liters) (check manual for specifics) 📐 Dimensions Exterior Wheelbase: 103.4 inches (2626 mm) Length: 167.5 inches (4255 mm) Width: 70.1 inches (1781 mm) Height: 63.9 inches (1623 mm) Ground Clearance: Approximately 8.7 inches (221 mm) (stock) Weights Curb Weight Approx: 3300-3600 lbs (1497-1633 kg), varies by configuration Gross Vehicle Weight Rating Gvwr Approx: 4750-5000 lbs (2154-2268 kg), varies by configuration Cargo Cargo Volume Behind Rear Seat: Approximately 70.9 cubic feet (2008 liters) with...
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1999 Jeep Cherokee XJ Workshop Service Repair Manual1999 Jeep Cherokee XJ Workshop Service Repair Manual1999 Jeep Cherokee XJ Workshop Service Repair Manual1999 Jeep Cherokee XJ Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Year:
1999
Chassis Code:
XJ
Codes
Vin Designation:
J
👋 Introduction
Market Position
Market Position:
Compact SUV, renowned for its off-road capability, durability, and distinctive unibody construction.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Toyota 4Runner, Ford Explorer, and Chevrolet Blazer, often favored for its more robust off-road prowess and straightforward mechanicals.
Key Features
Key Features:
Legendary Selec-Trac and Command-Trac 4WD systems, potent 4.0L inline-six engine, unibody construction offering a blend of strength and lighter weight compared to body-on-frame SUVs of its era.
Product Focus
Product Focus:
Empowering owners and technicians with the knowledge to diagnose, maintain, and repair their 1999 Jeep Cherokee XJ effectively.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete vehicle service and repair
Page Count
Page Count:
Approximately 2000 pages (estimated for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine:
4.0L I6 (Power-Tech Six), 2.5L I4 (High Output)
Transmission:
AX-15 (Manual), NV3550 (Manual), AW-4 (Automatic), 30RH (Automatic)
Drivetrain:
Command-Trac NV242 Transfer Case, Selec-Trac NV242 Transfer Case, NP231 Transfer Case, Dana 30 Front Axle, Chrysler 8.25 Rear Axle, Dana 35 Rear Axle
Suspension:
Front: Leaf Spring with Track Bar, Rear: Leaf Spring
Brakes:
Front: Ventilated Disc, Rear: Drum
Steering:
Power Rack and Pinion
Fuel System:
Multi-point Fuel Injection (MPI), Electric Fuel Pump, Fuel Tank and Lines
Cooling System:
Radiator, Fan, Water Pump, Thermostat, Heater Core
Exhaust System:
Catalytic Converter, Muffler, Pipes, Oxygen Sensors
Electrical System:
12V System, Battery, Alternator, Starter, Ignition System, Lighting, Fuses, Relays, Wiring Diagrams
Body And Frame:
Unibody Construction, Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim
HVAC:
Air Conditioning, Heater, Ventilation, Blower Motor, Controls
Safety Systems:
Seat Belts, Airbags (Driver Side), ABS (Optional)
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Fluid Checks and Top-offs, Tire Rotation, Brake Inspection, Spark Plug Replacement, Belt Inspection and Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Component Testing
Repair:
Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Replacement, Body Panel Repair
Installation:
Component Installation and Removal (e.g., Alternator, Starter, Water Pump, Alternator)
Engine Diagnostics:
Includes detailed diagnostic procedures for fuel system, ignition system, emission controls, and engine mechanical issues.
Transmission Diagnostics:
Covers diagnostic routines for both automatic and manual transmissions, including shift linkage adjustments and internal component checks.
Brake System Repair:
Detailed procedures for replacing brake pads, rotors, calipers, and brake drums, as well as bleeding the brake system.
Suspension And Steering Repair:
Instructions for replacing shock absorbers, leaf springs, tie rod ends, ball joints, and power steering components.
Electrical Diagnostics:
Comprehensive wiring diagrams for all electrical systems, fuse box layouts, and troubleshooting guides for common electrical faults.
Body And Interior Repair:
Procedures for removing and installing interior trim panels, door handles, glass, and basic bodywork.
HVAC System Repair:
Instructions for refrigerant recharging, blower motor replacement, and heater core service.
Technical Depth
Technical Depth:
Comprehensive rebuild procedures, detailed diagnostic flowcharts, torque specifications, wiring diagrams, component specifications, overhaul instructions
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution, Printable Pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Searchable Text Content
Digital Rights
Digital Rights:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Displacement Liter 1:
4.0
Engine Configuration 1:
Inline 6-Cylinder
Engine Code 1:
ERH (Power-Tech Six)
Horsepower 1:
190 hp @ 4600 rpm (approx.)
Torque 1:
225 lb-ft @ 3000 rpm (approx.)
Secondary Engine
Engine Displacement Liter 2:
2.5
Engine Configuration 2:
Inline 4-Cylinder
Engine Code 2:
ENH (High Output)
Horsepower 2:
125 hp @ 5200 rpm (approx.)
Torque 2:
150 lb-ft @ 3400 rpm (approx.)
Fuel System
Fuel System Type:
Multi-port Fuel Injection (MPI)
Fuel Requirement:
Unleaded gasoline, 87 octane minimum recommended
Emission Controls
Emission Controls:
Catalytic converter, EGR system, Oxygen sensors
🔧 Transmission
Standard Transmission Awd
Standard Transmission:
4-Speed Automatic (42RE or 44RE, depending on engine/drivetrain configuration)
Optional Transmission
Optional Transmission:
5-Speed Manual (AX-15, replaced by NV3550 in later models)
Features
Transmission Features:
Selectable 2WD/4WD, 4WD Low range
Fluid Type
Automatic Transmission Fluid Type:
ATF+4 (or equivalent)
Manual Transmission Fluid Type:
AX-15: ATF+4 or Dexron-III; NV3550: Manual Transmission Fluid (MTF) (GL-4)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximately 10.5 quarts (9.9 liters) (check dipstick for accurate level)
Manual Transmission Fluid Capacity:
Approximately 2.1 quarts (2.0 liters) (check manual for specifics)
📐 Dimensions
Exterior
Wheelbase:
103.4 inches (2626 mm)
Length:
167.5 inches (4255 mm)
Width:
70.1 inches (1781 mm)
Height:
63.9 inches (1623 mm)
Ground Clearance:
Approximately 8.7 inches (221 mm) (stock)
Weights
Curb Weight Approx:
3300-3600 lbs (1497-1633 kg), varies by configuration
Gross Vehicle Weight Rating Gvwr Approx:
4750-5000 lbs (2154-2268 kg), varies by configuration
Cargo
Cargo Volume Behind Rear Seat:
Approximately 70.9 cubic feet (2008 liters) with rear seats folded
Cargo Volume Behind Front Seat:
Approximately 34.1 cubic feet (966 liters) with rear seats up
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2000:
3 Stars (for 2WD models), 4 Stars (for 4WD models) - Based on earlier model year ratings as 1999 specifics may vary or not be readily available.
Active Features
Active Features:
Optional Anti-lock Braking System (ABS) on front discs and rear drums
Passive Features
Passive Features:
Driver-side front airbag, Three-point seat belts for all occupants, Crumple zones, Steel safety cage construction
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with cassette player and optional CD player, manual climate controls.
Driver Assistance
Driver Assistance Features:
Limited to optional ABS. No advanced driver-assistance systems (ADAS) available.
Connectivity
Connectivity Features:
N/A (No integrated Bluetooth or USB ports)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 5,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for specifics)
Engine Coolant Flush Interval:
Every 30,000 miles or 2 years
Transmission Fluid Change Interval:
Every 30,000 to 60,000 miles for automatic, refer to manual for manual transmission specifics
Fluid Specifications
Engine Oil Specification:
SAE 10W-30 or 5W-30 for 4.0L, SAE 10W-30 for 2.5L (check manual for seasonal variations)
Engine Oil Capacity:
4.0L: 5 US quarts (4.7 liters) with filter; 2.5L: 4 US quarts (3.8 liters) with filter
Coolant Specification:
Mopar Antifreeze/Coolant (50/50 mix with distilled water) or equivalent HOAT coolant
Brake Fluid Specification:
DOT 3
Known Issues
Common Issues:
Head gasket leaks (especially on 4.0L), radiator failure, CPS (Crankshaft Position Sensor) failure, exhaust manifold cracks (4.0L), power steering pump leaks, rear main seal leaks, U-joint wear, rust in common areas (rocker panels, rear quarters).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jeep has a storied history dating back to World War II, synonymous with off-road capability and ruggedness.
Model Evolution
Model Evolution:
The XJ Cherokee, introduced in 1984, was a groundbreaking vehicle, being the first compact SUV built with unibody construction. This generation (1984-2001) is highly regarded for its iconic design and off-road prowess. The 1999 model represents a later iteration of this highly successful platform.
Production
Production Years Xj:
1984-2001
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Recognitions:
The Jeep Cherokee XJ is widely recognized by automotive enthusiasts and off-road publications for its enduring capability, durability, and iconic status in the SUV market.
Ratings
Ratings:
Often cited in 'best used SUVs' lists and 'off-road icons' features due to its proven platform.
Certifications
Certifications:
N/A (This manual is a diagnostic and repair guide, not a vehicle certification).
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