🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Years Covered: 1991, 1992, 1993, 1994, 1995, 1996 Codes Chassis Code: XJ Powertrain Codes: 2.5L I-4 (AMC 150), 4.0L I-6 (AMC 242) 👋 Introduction Market Position Segment: Compact SUV / Sport Utility Vehicle Target Audience: Off-road enthusiasts, general consumers seeking a durable and capable SUV, DIY mechanics Competitive Analysis Competitors: Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner, Mitsubishi Montero Key Features Design Philosophy: Body-on-frame construction, solid rear axle, robust unibody design (for its era), proven drivetrain options Platform: AMC/Jeep XJ platform (unibody construction, revolutionary for its time) 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Fuel System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Driveshafts, Front Axle, Rear Axle, Suspension (Front & Rear), Steering, Brakes, Wheels & Tires, Body & Frame, HVAC System, Electrical System (Lighting, Ignition, Charging, Starting, Power Accessories), Diagnostic Procedures, Maintenance Schedules Procedures Included: Routine Maintenance, Inspection, Diagnosis, Troubleshooting, Repair, Overhaul, Replacement, Adjustment, Special Tool Usage Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder Head, Block, Pistons, Rings, Crankshaft, Camshaft, Valves, Timing System Fuel System: Fuel Pump, Injectors, Fuel Lines, Fuel Tank, Pressure Regulator Cooling System: Radiator, Water Pump, Thermostat, Hoses, Fan, Coolant Specifications Transmission Manual: Clutch, Flywheel, Gearbox Overhaul, Shift Linkage, Fluid Specifications Transmission Automatic: Torque Converter, Valve Body, Gearsets, Seals, Fluid Specifications, Diagnostic Trouble Codes (DTCs) Drivetrain: Transfer Case Operation & Repair, Driveshaft U-Joints, Axle Bearings, Differential Rebuild Suspension: Front Leaf Spring/Coil Spring Suspension, Rear Leaf Spring Suspension, Shock Absorbers, Bushings, Ball Joints, Tie Rods Brakes: Front Disc Brakes, Rear Drum Brakes (or optional rear discs), Master Cylinder, Brake Lines, ABS System (if equipped), Bleeding Procedures Steering: Power Steering Pump, Steering Gearbox, Tie Rods, Steering Column Electrical System: Wiring Diagrams, Fuses, Relays, Lighting, Ignition System, Charging System, Starting System, Horn, Wiper/Washer System, Power Windows/Locks HVAC: A/C Compressor, Evaporator, Condenser, Heater Core, Blower Motor, Controls Body And Frame: Frame Inspection and Repair, Body Panel Replacement, Doors, Hood, Tailgate, Bumpers, Interior Trim Procedures Included Diagnosis Troubleshooting: Step-by-step diagnostic flowcharts for common and intermittent issues, symptom-based troubleshooting Repair Overhaul: Detailed instructions for engine, transmission, suspension, brake, and axle component repair and rebuilds Maintenance: Oil Change Intervals, Fluid Level Checks, Filter Replacements, Spark Plug Service, Belt Replacement Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures and electrical schematics. 📊 Manual Specifications File Format Format: Searchable PDF Quality: High-resolution scans with clear text and diagrams Print Quality Printable: Yes, all pages are printable Binding Type Binding: Not Applicable (Digital) Paper Type Paper: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.5 Liters Engine 1 Configuration: Inline-4 Cylinder (I-4) Engine 1 Code: AMC 150 Engine 1 Horsepower: ~125 hp @ 4600 rpm (varies slightly by year) Engine 1 Torque: ~170 lb-ft @ 2800 rpm (varies slightly by year) Secondary Engine Engine 2 Displacement: 4.0 Liters Engine 2 Configuration: Inline-6 Cylinder (I-6) Engine 2 Code: AMC 242 (High Output 'HO' version) Engine 2 Horsepower: ~190 hp @ 4750 rpm (varies slightly by year) Engine 2 Torque: ~220 lb-ft @ 3250 rpm (varies slightly by year) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU: Chrysler/Jeep proprietary engine control unit (ECU) 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual (AX-5 for 2.5L, NV3550 later) Optional Transmission Type Opt: 3-Speed Automatic (A904/TF-904 for 2.5L), 4-Speed Automatic (Aisin AW-4/BA-10 for 4.0L) Features Transfer Case: Command-Trac (part-time 4WD) or Select-Trac (full-time/part-time 4WD options available) 📐 Dimensions Exterior Length: ~167-170 inches Width: ~69.9 inches Height: ~63.7 inches Wheelbase: 101.4 inches Weights Curb Weight Approx: 3,200 - 3,600 lbs Gross Vehicle Weight Rating Gvwr Approx: 4,800 - 5,300 lbs Cargo Cargo Volume Behind Rear Seat: ~32.5 cu ft Cargo Volume With Rear Seat Folded: ~69.0 cu ft 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 stars (Varies by configuration) Active Features ABS: Optional, available on some models/trims Traction Control: Rarely equipped in this generation Passive Features Airbags: Driver-side airbag standard from 1994 onwards; passenger airbag optional or not available prior. Seatbelts: Front 3-point, rear 3-point (later models) 💡 Technology Features Infotainment Audio System: AM/FM stereo radio, cassette player, optional CD player. Speaker configurations varied by trim level. Climate Control: Manual HVAC controls, optional A/C. Later models saw minor dashboard revisions. Driver Assistance Cruise Control: Optional on most trims Connectivity OBD Ii: Pre-dates the mandatory OBD-II standard (1996). Uses older diagnostic connectors and proprietary codes. 🔧 Maintenance Service Intervals Oil Change Frequency: Every 3,000-5,000 miles or 6 months (depending on oil type and driving conditions) Transmission Fluid Change: Automatic: Every 30,000-60,000 miles; Manual: Check periodically, replace as needed or at higher mileage intervals. Coolant Flush:...