Jeep Wrangler 2007 2008 2009 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Line: Wrangler (JK) Years Covered: 2007, 2008, 2009 Codes Platform Code: JK 👋 Introduction Market Position Positioning: The Jeep Wrangler (JK) is an iconic off-road vehicle renowned for its capability and rugged design. This manual targets owners and professional technicians seeking authoritative repair and maintenance data. Competitive Analysis Competitors Covered: While the Wrangler is in a class of its own for off-road focus, this manual provides the detail necessary to maintain and repair it against any other rugged SUV or off-road vehicle. Key Features Off Road Focus: Detailed information on robust suspension, 4x4 systems, and durable powertrain components specifically designed for off-road use. Ease Of Maintenance: Provides the necessary procedures and specifications to perform regular maintenance and common repairs, enhancing vehicle longevity and owner satisfaction. Technical Accuracy: Directly sourced from Jeep factory documentation, ensuring accuracy and completeness for all repair and diagnostic procedures. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for Jeep Wrangler JK models 2007-2009. Mechanical Coverage: Engine, drivetrain, suspension, steering, brakes, exhaust, fuel system. Electrical Coverage: Wiring diagrams, lighting, ignition, charging system, accessories, body control module (BCM). Body Coverage: Body panel repair, doors, windows, interior trim, convertible top. Page Count Estimated Page Count: ~2000-3000 (typical for comprehensive factory service manuals of this era, exact count varies) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) - searchable, printable 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, cooling system, lubrication system, fuel delivery, exhaust system, ignition system, starting system, charging system. Drivetrain: Transfer case operation and repair, axle servicing (front and rear), propeller shafts, CV joints. Chassis: Front and rear suspension systems, steering system, power steering, wheel bearings, brake system (front and rear disc brakes, ABS). Electrical And Electronics: Battery, alternator, starter, fuses, relays, lighting (headlamps, taillamps, interior), power windows, power locks, horn, wipers, climate control electronics, instrument cluster, powertrain control module (PCM) diagnostics. Body And Interior: Bumpers, fenders, hood, doors, tailgate, side panels, interior trim panels, seats, convertible top mechanisms, glass replacement. Procedures Included Maintenance: Oil change, fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Diagnostics: Troubleshooting flowcharts, symptom-based diagnostics, diagnostic trouble codes (DTCs), OBD-II testing. Repair: Component removal and installation, overhaul procedures for major assemblies, seal and gasket replacement, wiring harness repair. Specifications: Torque specifications, fluid capacities, diagnostic parameters, alignment specifications, engine timing. Technical Depth Depth: Full factory service level, covering everything from routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and structural repairs. 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text content for quick information retrieval. Printability: Printable pages, allowing users to print specific sections or the entire manual. Print Quality Image Resolution: High-resolution diagrams and images for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code And Description: 3.8L V6 (2007-2009) - PowerTech Engine (Engine Code EKG) Performance Horsepower: 202 hp @ 5200 rpm (approximate) Torque: 237 lb-ft @ 4000 rpm (approximate) Bore X Stroke: 3.92 x 3.56 in (100 x 90.5 mm) Compression Ratio: 9.6:1 Fuel System Induction: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Cooling System Coolant Type: Mopar Antifreeze/Coolant (OAT) - Pink (Chrysler) Lubrication System Oil Type: SAE 5W-30 Synthetic Motor Oil Oil Capacity: 5.0 US quarts (4.7 liters) with filter change Engine Controls ECU Type: Chrysler SBEC/NGC PCM (Powertrain Control Module) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (NSG370) Optional Transmission Type: 4-speed Automatic Transmission (42RLE) Features Manual Transmission Fluid: API GL-3 or GL-4 (SAE 75W-90 Gear Oil) Automatic Transmission Fluid: Mopar ATF+4 (MS-9602) Transfer Case Transfer Case Model: NV241G for 2-Door, NV241OR (Rock-Trac) for Rubicon Transfer Case Fluid: Mopar NV241 Transfer Case Fluid or equivalent (typically Dexron III/Mercon equivalent for NV241G, specific fluid for Rock-Trac) 📐 Dimensions Exterior Wheelbase 2 Door: 95.4 inches (2423 mm) Wheelbase 4 Door Unlimited: 116 inches (2946 mm) Length 2 Door: 160.9 inches (4087 mm) Length 4 Door Unlimited: 183.4 inches (4658 mm) Width Without Doors: 73.9 inches (1877 mm) Height To Soft Top: 70.9 inches (1801 mm) Weights Curb Weight 2 Door: 4,077 lbs (1849 kg) Curb Weight 4 Door Unlimited: 4,553 lbs (2065 kg) Towing Capacity 2 Door: 2,000 lbs (907 kg) Towing Capacity 4 Door Unlimited: 3,500 lbs (1588 kg) Payload Capacity 2 Door: 850 lbs (386 kg) Payload Capacity 4 Door Unlimited: 1,100 lbs (499 kg) Wheels And Tires Standard Wheel Size: 17-inch aluminum alloy Standard Tire Size: P255/75R17 OWL (On/Off-Road, White Lettered) Bolt Pattern: 5x5 inches (127 mm) 🛡️ Safety Features Ratings NHTSA Rollover Rating 2 Door: 4 stars (out of 5) NHTSA Rollover Rating 4 Door: 5 stars (out of 5) Active Features ABS: Standard...
The Jeep Wrangler (JK) is an iconic off-road vehicle renowned for its capability and rugged design. This manual targets owners and professional technicians seeking authoritative repair and maintenance data.
Competitive Analysis
Competitors Covered:
While the Wrangler is in a class of its own for off-road focus, this manual provides the detail necessary to maintain and repair it against any other rugged SUV or off-road vehicle.
Key Features
Off Road Focus:
Detailed information on robust suspension, 4x4 systems, and durable powertrain components specifically designed for off-road use.
Ease Of Maintenance:
Provides the necessary procedures and specifications to perform regular maintenance and common repairs, enhancing vehicle longevity and owner satisfaction.
Technical Accuracy:
Directly sourced from Jeep factory documentation, ensuring accuracy and completeness for all repair and diagnostic procedures.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for Jeep Wrangler JK models 2007-2009.
Transfer case operation and repair, axle servicing (front and rear), propeller shafts, CV joints.
Chassis:
Front and rear suspension systems, steering system, power steering, wheel bearings, brake system (front and rear disc brakes, ABS).
Electrical And Electronics:
Battery, alternator, starter, fuses, relays, lighting (headlamps, taillamps, interior), power windows, power locks, horn, wipers, climate control electronics, instrument cluster, powertrain control module (PCM) diagnostics.
Body And Interior:
Bumpers, fenders, hood, doors, tailgate, side panels, interior trim panels, seats, convertible top mechanisms, glass replacement.
Procedures Included
Maintenance:
Oil change, fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Full factory service level, covering everything from routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and structural repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Printability:
Printable pages, allowing users to print specific sections or the entire manual.
NV241G for 2-Door, NV241OR (Rock-Trac) for Rubicon
Transfer Case Fluid:
Mopar NV241 Transfer Case Fluid or equivalent (typically Dexron III/Mercon equivalent for NV241G, specific fluid for Rock-Trac)
📐 Dimensions
Exterior
Wheelbase 2 Door:
95.4 inches (2423 mm)
Wheelbase 4 Door Unlimited:
116 inches (2946 mm)
Length 2 Door:
160.9 inches (4087 mm)
Length 4 Door Unlimited:
183.4 inches (4658 mm)
Width Without Doors:
73.9 inches (1877 mm)
Height To Soft Top:
70.9 inches (1801 mm)
Weights
Curb Weight 2 Door:
4,077 lbs (1849 kg)
Curb Weight 4 Door Unlimited:
4,553 lbs (2065 kg)
Towing Capacity 2 Door:
2,000 lbs (907 kg)
Towing Capacity 4 Door Unlimited:
3,500 lbs (1588 kg)
Payload Capacity 2 Door:
850 lbs (386 kg)
Payload Capacity 4 Door Unlimited:
1,100 lbs (499 kg)
Wheels And Tires
Standard Wheel Size:
17-inch aluminum alloy
Standard Tire Size:
P255/75R17 OWL (On/Off-Road, White Lettered)
Bolt Pattern:
5x5 inches (127 mm)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2 Door:
4 stars (out of 5)
NHTSA Rollover Rating 4 Door:
5 stars (out of 5)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (ESC) with Roll Mitigation
Passive Features
Airbags:
Driver and front passenger airbags, optional side curtain airbags for Unlimited models.
Seat Belts:
3-point seat belts with pretensioners.
Body Structure:
Reinforced safety cage construction.
💡 Technology Features
Infotainment
Infotainment System:
Base Uconnect systems with CD/MP3 player, optional navigation, satellite radio, and Bluetooth connectivity.
Speaker System:
Standard 6-speaker system, optional Infinity premium audio.
Driver Assistance
Basic Features:
Cruise control, tilt steering wheel.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack.
Remote Keyless Entry:
Optional feature on some trims.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 6,000 miles or 6 months, whichever comes first.
Engine Air Filter Replacement:
Every 15,000 miles or 12 months, or as needed based on conditions.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (for original equipment platinum or iridium plugs).
Transmission Fluid Change Auto:
Every 60,000 miles or as needed.
Transmission Fluid Change Manual:
Every 60,000 miles or as needed.
Transfer Case Fluid Change:
Every 60,000 miles or as needed.
Brake Fluid Change:
Every 30,000 miles or 24 months.
Fluid Specifications
Coolant Capacity:
Approximately 10.0 US quarts (9.5 liters)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Mopar Power Steering Fluid or equivalent (Dexron III/Mercon equivalent may be applicable, check specific vehicle for certainty)
Known Issues
Common Issues 3.8L V6:
Lifter tick/noise, potential oil leaks from valve cover gaskets, throttle body issues.
Common Issues Transfer Case:
Issues with 4WD engagement on some models, potential leaks from seals.
Common Issues Suspension:
Worn ball joints and control arm bushings due to off-road use.
Common Issues Electrical:
Water intrusion affecting electronics (especially with aftermarket modifications or heavily used vehicles), clock spring issues.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a storied history of producing rugged, go-anywhere vehicles dating back to its military origins in World War II.
Model Evolution
Jk Generation Intro:
The JK generation marked a significant redesign for the Wrangler, introducing a wider track, longer wheelbase options (Unlimited), and a more refined interior, while retaining its core off-road DNA.
Jk Body Styles:
Available in 2-door (Wrangler) and 4-door (Wrangler Unlimited) configurations.
Jk Trim Levels Common:
Sport, Sahara, Rubicon.
Production
Manufacturing Plant:
Toledo North Assembly, Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently recognized by off-road enthusiasts and publications for its unmatched capability and customization potential.
Ratings
Consumer Reports Reliability:
Reliability ratings vary by year and specific components; this manual is crucial for addressing potential issues.
Certifications
Manual Certification:
Factory original documentation ensures adherence to all OEM standards and procedures.
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