🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: TJ Year Range: 1996-1999 Codes Product Identifier: JLW9699CSW 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, off-roaders, DIY mechanics, professional service centers Competitive Analysis Key Competitors Era: Toyota 4Runner, Nissan Pathfinder, Ford Bronco (earlier generations) Key Features Jeep Heritage: Continues the iconic Jeep legacy of ruggedness, capability, and off-road prowess. Design Philosophy: Body-on-frame construction, solid front and rear axles, removable doors and roof, open-air driving experience. Manual Value Proposition: Provides in-depth technical guidance for maintaining and repairing the TJ Wrangler, enabling owners to perform extensive service work themselves, saving time and money. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF Page Count Estimated Page Count: 1500+ 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, diagnosis, fuel injection, ignition, cooling, lubrication, exhaust, emissions control Transmission Systems: Manual and automatic transmission repair, clutch, driveline, transfer case Chassis Systems: Suspension (front and rear solid axles), steering, brakes (ABS, hydraulic, parking), wheels and tires Electrical Systems: Wiring diagrams, lighting, instrumentation, power accessories, starter, alternator, battery, computer diagnostics (OBD-II) Body And Frame: Body panel repair, interior trim, doors, windows, seats, convertible top systems, frame inspection and repair Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication points Repair Procedures: Component replacement, assembly/disassembly, troubleshooting guides, specific repair instructions for all major systems Diagnostic Procedures: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), electrical system diagnostics, component testing Technical Specifications: Torque specifications, clearances, fluid capacities, electrical component resistance values Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and specific repair techniques. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Fully searchable text for quick access to information Print Quality Resolution: High-resolution scans ensuring clarity of diagrams and text Printability: Printable pages for on-site workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1996-1999: 4.0L Inline-6 (High Output) Displacement 1: 242 cubic inches (3952 cc) Configuration 1: Inline 6-cylinder, Overhead Valve (OHV) Bore X Stroke 1: 3.88 x 3.56 inches (98.5 x 90.5 mm) Compression Ratio 1: 8.7:1 Horsepower 1: 181 hp @ 4,750 rpm (approx.) Torque 1: 220 lb-ft @ 4,000 rpm (approx.) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Engine Notes Engine Notes: The 4.0L '242' engine is renowned for its torque, reliability, and off-road suitability. The manual covers early iterations of this engine. 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission (NV3550) Optional Optional Transmission Type: 4-speed automatic transmission (42RLE) Features Transfer Case: Command-Trac NV241 GII (part-time, 2-speed) Axle Ratio: Standard 3.73:1; optional 4.10:1 for Rubicon models (though Rubicon not explicitly in 96-99 range covered, ratio is relevant to later TJ). Fluid Specs Manual Transmission Fluid: Chrysler ATF+4 or equivalent (consult manual for specific weight and type) Automatic Transmission Fluid: Chrysler ATF+4 or equivalent (consult manual for specific weight and type) Transfer Case Fluid: Mopar NV241 Transfer Case Fluid or Dexron III/Mercon compatible fluid (consult manual) 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 150.3 inches (3818 mm) Width: 70.4 inches (1788 mm) Height: 73.9 inches (1877 mm) with hardtop Ground Clearance: Approx. 8.5 inches (216 mm) depending on tire size Weights Curb Weight: 3,400 - 3,700 lbs (1542 - 1678 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 4,700 lbs (2132 kg) Cargo Cargo Volume Behind Front Seats: Approx. 46.5 cu. ft. (1317 L) Cargo Volume Behind Rear Seats: Approx. 18.5 cu. ft. (524 L) Wheels And Tires Standard Tire Size: LT225/75R16 Standard Wheel Size: 16 x 7 inches Bolt Pattern: 5 x 4.5 inches (5x114.3 mm) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 3-star (based on era testing, significant variation with modifications) Active Features ABS: Available on some models/trims Passive Features Airbags: Driver and passenger front airbags Rollover Protection: Integrated roll bar structure Off Road Safety Approach Angle: Approx. 41.7 degrees Breakover Angle: Approx. 25.0 degrees Departure Angle: Approx. 30.8 degrees 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, optional CD player, optional premium sound system. Display: Basic analog gauges and indicator lights; no complex digital displays. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on front and rear wheels. Traction Control: Not standard; some models might have limited traction control features. Connectivity Connectivity Features: Limited by era; primarily analog audio inputs. No Bluetooth or USB connectivity from factory. Diagnostics OBD Ii Support: Yes, compliant with OBD-II standards for emission and diagnostic fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first (consult manual for specific conditions). Air Filter Replacement: Every 15,000-30,000 miles...