🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2005 Chassis Code: TJ Codes Product Code: JL-TJ2005-PARTS 👋 Introduction Market Position Market Position: The 2005 Jeep Wrangler TJ represents the final iteration of the iconic CJ-derived Wrangler, beloved for its rugged off-road capability and timeless design. This parts manual is essential for owners and technicians dedicated to maintaining and restoring these vehicles with original or equivalent components. Competitive Analysis Competitive Analysis: Competed against other compact SUVs but stood out with its superior off-road prowess. This manual provides specific part numbers critical for maintaining its unique off-road focused architecture, differentiating it from more car-based SUV competitors. Key Features Key Features: This parts manual is distinguished by its comprehensive coverage of the TJ generation, known for its coil-spring suspension, a significant upgrade from earlier leaf-sprung Wranglers. It details parts for both 4.0L and 2.4L engine options, and the popular manual and optional automatic transmissions. 📋 Manual Details Coverage Areas Coverage Areas: All components and systems of the 2005 Jeep Wrangler TJ Page Count Page Count: Estimated 500-700 pages (typical for comprehensive parts catalogs of this era) Manual Type Manual Type: Parts Manual / Parts Catalog Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Systems Covered: Engine assembly, fuel system, cooling system, exhaust system, drivetrain (transfer case, axles, driveshafts), manual transmission, automatic transmission, clutch, brakes (front disc, rear drum), steering, suspension (front solid axle, rear solid axle), electrical system, lighting, body panels, interior trim, seating, climate control, emissions control, wheels and tires. Procedures Included Procedures Included: Component identification, part number cross-referencing, assembly diagrams, exploded views of sub-assemblies, installation sequences (implied by part placement and diagrams), fastener specifications (bolt sizes, torque values often associated with parts). Technical Depth Technical Depth: Highly detailed, focusing on the precise identification and sourcing of original equipment manufacturer (OEM) replacement parts. Provides granular detail on how components fit together. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High resolution, suitable for clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: 4.0L (242 cu in) Inline 6-Cylinder OHV (P0420 engine code) Secondary Engine Secondary Engine: 2.4L (147 cu in) Inline 4-Cylinder DOHC (ED3 engine code) Performance 4.0L Horsepower: 190 hp @ 4,600 rpm Torque: 235 lb-ft @ 3,200 rpm Performance 2.4L Horsepower: 150 hp @ 5,900 rpm Torque: 165 lb-ft @ 4,000 rpm Fuel System Fuel System: Multi-port Electronic Fuel Injection (MPI) Cooling System Cooling System: Pressurized, liquid-cooled with electric fan (for 2.4L) or fan clutch (for 4.0L) Ignition System Ignition System: Distributorless Ignition System (DIS) with coil-on-plug for 4.0L; Distributorless ignition system with coil pack for 2.4L 🔧 Transmission Standard Transmission Standard Transmission: NV3550 5-speed Manual Transmission Optional Transmission Optional Transmission: 42RLE 4-speed Automatic Transmission Transfer Case Transfer Case: NV241OR 'Rubicon' (typically on Rubicon trims) or NV231 Command-Trac part-time, single-speed (non-Rubicon) or dual-range transfer case Clutch Type Clutch Type: Hydraulic-actuated dry single plate clutch (for manual transmission) Transmission Fluid Spec Manual Transmission Fluid Spec: Mopar Manual Transmission Lubricant (or equivalent, e.g., GL-3/GL-4 75W-90) Transmission Fluid Spec Auto Transmission Fluid Spec: Chrysler ATF+4 (MS-9602) 📐 Dimensions Exterior Wheelbase Wheelbase: 93.4 inches (2372 mm) Exterior Length Length: 159.3 inches (4046 mm) Exterior Width Width: 66.7 inches (1694 mm) Exterior Height Height: 70.5 inches (1791 mm) (with soft top) Interior Seating Capacity Seating Capacity: 4 Cargo Volume Behind Rear Seat Volume Behind Rear Seat: 39.7 cu ft (1.12 m³) Cargo Volume Total Volume Total: 75.1 cu ft (2.13 m³) Weights Curb Curb Weight: Approx. 3,300-3,500 lbs (1,497-1,588 kg) depending on configuration Weights Gvwr Gross Vehicle Weight Rating: Approx. 4,500 lbs (2,041 kg) 🛡️ Safety Features Ratings Nhtsa NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) NHTSA Side Impact: 4 Stars (Front Passenger), 3 Stars (Rear Passenger) Ratings Iihs IIHS Moderate Overlap Frontal: Good Active Features Active Features: Anti-lock Braking System (ABS) on front discs and rear drums, Optional Traction Control System (TCS) on some models. Passive Features Passive Features: Seat belts (front and rear), Front airbags (driver and passenger), Roll bar/sport cage structure. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM stereo with CD player (optional), optional Infinity sound system with amplifier and subwoofer. No integrated navigation or touchscreens typical of modern vehicles. Driver Assistance Driver Assistance Features: Limited; primarily ABS on brakes. No electronic stability control or advanced driver-assistance systems (ADAS) such as adaptive cruise control or lane keeping assist. Connectivity Connectivity Features: Basic; typically an auxiliary input for aftermarket audio devices. No Bluetooth or USB connectivity in factory configuration. 🔧 Maintenance Service Intervals Oil Change Oil Change Interval: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions and oil type used. Service Intervals Transmission Fluid Transmission...