Jungheinrich Electric Reach Truck ETB130 ETB140 ETR125D ETR130 ETR135 ETR140 Workshop Service Manual
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🏷️ Basic Information Identification Make: Jungheinrich Model Family: Electric Reach Truck Covered Models: ETB130, ETB140, ETR125D, ETR130, ETR135, ETR140 Codes Product Identifier: Jungheinrich Electric Reach Truck ETB130 ETB140 ETR125D ETR130 ETR135 ETR140 Workshop Service Manual PDF Download 👋 Introduction Market Position Product Segment: Electric Reach Trucks for material handling in warehousing and logistics Competitive Analysis Competitors: Competes with other leading manufacturers of electric reach trucks such as Linde, Toyota, Hyster, and Crown Equipment. Key Features Manufacturer Focus: Jungheinrich is a global leader in material handling equipment, known for innovative and efficient solutions. Manual Value Proposition: Provides essential, detailed factory-level information for optimal operation, maintenance, and repair of specific Jungheinrich reach truck models. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive for Jungheinrich Electric Reach Truck ETR and ETB series Page Count Operating Manual Pages: 73 Service Manual Pages: 256 Manual Type Manual Type: Original Illustrated Factory Workshop Service Manual Language Language: English Format Download Format: ZIP archive containing multiple PDF files 📖 Manual Coverage Systems Covered Electrical Systems: Detailed coverage including electrical schematics, troubleshooting, and pin-by-pin voltages Hydraulic Systems: Extensive coverage with hydraulic schematics Mechanical Systems: Includes mast system, general components, and theory of operations Control Systems: Covers operator display, BPK programming and settings, and setup using BPS software Procedures Included Installation: Installation instructions for the reach truck Operation: Guidance on operating the truck and understanding the operator display Maintenance: Detailed planned maintenance schedules and procedures Troubleshooting: Comprehensive troubleshooting guides for common and complex issues Repair: Step-by-step repair instructions for various truck components Setup Configuration: Setup and option installation procedures, including BPS software configuration Technical Depth Diagnostic Capabilities: Advanced diagnostics with pin-by-pin voltage checks and detailed troubleshooting trees Rebuild Procedures: Implied detailed procedures for component repair and potentially rebuilds based on factory manual nature 📊 Manual Specifications File Format File Type: PDF Print Quality Image Quality: High quality images Text Searchability: Searchable text Print Ability: All manuals printable Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Powertrain Type: Electric Performance Motor Type: AC Traction Motor (typical for this class and era) Fuel System Energy Source: Rechargeable Battery System (specific type and voltage not detailed in product info) Technical Specs Lift Motor Specifications: Details on lift motor operation and maintenance are expected within the service manual. 🔧 Transmission Standard Drive System: Electric Drive Optional Transmission Type: Not applicable in the traditional sense; likely integrated drive controller. Features Control Logic: Electronic control systems for smooth acceleration, deceleration, and precise maneuvering. 📐 Dimensions Exterior Reach Truck Design: Compact design for maneuverability in narrow aisles, characteristic of reach trucks. Cargo Load Capacity: Specific load capacities for ETB130/140 and ETR125D-140 would typically range from 1300kg to 1400kg, as indicated by model numbers, but exact figures are in the manual. Weights Operating Weight: Detailed weight specifications (e.g., battery weight, overall weight) are expected within the service manual. 🛡️ Safety Features Ratings Safety Standards: Adheres to relevant industrial safety standards for material handling equipment. Specific certifications not detailed in product info. Active Features Operator Safety Systems: Includes features like overload protection, emergency stop, and stable control systems. Passive Features Structural Safety: Robust construction designed for demanding industrial environments. 💡 Technology Features Infotainment Operator Interface: Operator display with clear status indicators for battery level, operational modes, fault codes, and system diagnostics. Driver Assistance Control Systems: Advanced control systems for precise load handling and energy efficiency. Connectivity Diagnostic Ports: Likely includes diagnostic ports for interfacing with BPS software and potentially telematics (depending on specific configurations). Programming Bpk Programming: Capability for programming truck parameters and settings using the BPK (Battery Power Control) system and BPS (Battery Protection System) software. 🔧 Maintenance Service Intervals Planned Maintenance: Detailed scheduled maintenance intervals (e.g., daily, weekly, monthly, annual checks) are provided in the service manual. Fluid Specifications Hydraulic Fluid: Specific hydraulic fluid types and capacities are detailed in the service manual. Typically ISO VG 32 or 46. Battery coolant specifications if applicable. Lubricant Specifications: Recommended lubricants for various components (e.g., mast rollers, bearings) are outlined. Known Issues Common Wear Items: Expected wear items would include hydraulic hoses, battery connections, fork tip wear, and tire wear. Troubleshooting section will address common faults. Troubleshooting Guide Fault Diagnosis: The manual is invaluable for diagnosing issues related to traction control, lift hydraulics, steering, and electronic systems. 📚 Vehicle History Brand Heritage Manufacturer Legacy: Jungheinrich has a long history of producing reliable and efficient material handling equipment since its founding in 1953. Model Evolution Product Line: The ETR and ETB series represent Jungheinrich's commitment to advanced electric reach truck technology, evolving from earlier models to incorporate enhanced ergonomics, efficiency, and control. Production Production Period Covered: 01.2010-05.2014 for all listed models 🏆 Awards & Recognition Recognitions Industry Recognition: Jungheinrich products generally receive high marks for innovation, efficiency, and ergonomics....
Jungheinrich Electric Reach Truck ETB130 ETB140 ETR125D ETR130 ETR135 ETR140 Workshop Service Manual PDF Download
👋 Introduction
Market Position
Product Segment:
Electric Reach Trucks for material handling in warehousing and logistics
Competitive Analysis
Competitors:
Competes with other leading manufacturers of electric reach trucks such as Linde, Toyota, Hyster, and Crown Equipment.
Key Features
Manufacturer Focus:
Jungheinrich is a global leader in material handling equipment, known for innovative and efficient solutions.
Manual Value Proposition:
Provides essential, detailed factory-level information for optimal operation, maintenance, and repair of specific Jungheinrich reach truck models.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive for Jungheinrich Electric Reach Truck ETR and ETB series
Page Count
Operating Manual Pages:
73
Service Manual Pages:
256
Manual Type
Manual Type:
Original Illustrated Factory Workshop Service Manual
Language
Language:
English
Format
Download Format:
ZIP archive containing multiple PDF files
📖 Manual Coverage
Systems Covered
Electrical Systems:
Detailed coverage including electrical schematics, troubleshooting, and pin-by-pin voltages
Hydraulic Systems:
Extensive coverage with hydraulic schematics
Mechanical Systems:
Includes mast system, general components, and theory of operations
Control Systems:
Covers operator display, BPK programming and settings, and setup using BPS software
Procedures Included
Installation:
Installation instructions for the reach truck
Operation:
Guidance on operating the truck and understanding the operator display
Maintenance:
Detailed planned maintenance schedules and procedures
Troubleshooting:
Comprehensive troubleshooting guides for common and complex issues
Repair:
Step-by-step repair instructions for various truck components
Setup Configuration:
Setup and option installation procedures, including BPS software configuration
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics with pin-by-pin voltage checks and detailed troubleshooting trees
Rebuild Procedures:
Implied detailed procedures for component repair and potentially rebuilds based on factory manual nature
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Quality:
High quality images
Text Searchability:
Searchable text
Print Ability:
All manuals printable
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Powertrain Type:
Electric
Performance
Motor Type:
AC Traction Motor (typical for this class and era)
Fuel System
Energy Source:
Rechargeable Battery System (specific type and voltage not detailed in product info)
Technical Specs
Lift Motor Specifications:
Details on lift motor operation and maintenance are expected within the service manual.
🔧 Transmission
Standard
Drive System:
Electric Drive
Optional
Transmission Type:
Not applicable in the traditional sense; likely integrated drive controller.
Features
Control Logic:
Electronic control systems for smooth acceleration, deceleration, and precise maneuvering.
📐 Dimensions
Exterior
Reach Truck Design:
Compact design for maneuverability in narrow aisles, characteristic of reach trucks.
Cargo
Load Capacity:
Specific load capacities for ETB130/140 and ETR125D-140 would typically range from 1300kg to 1400kg, as indicated by model numbers, but exact figures are in the manual.
Weights
Operating Weight:
Detailed weight specifications (e.g., battery weight, overall weight) are expected within the service manual.
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to relevant industrial safety standards for material handling equipment. Specific certifications not detailed in product info.
Active Features
Operator Safety Systems:
Includes features like overload protection, emergency stop, and stable control systems.
Passive Features
Structural Safety:
Robust construction designed for demanding industrial environments.
💡 Technology Features
Infotainment
Operator Interface:
Operator display with clear status indicators for battery level, operational modes, fault codes, and system diagnostics.
Driver Assistance
Control Systems:
Advanced control systems for precise load handling and energy efficiency.
Connectivity
Diagnostic Ports:
Likely includes diagnostic ports for interfacing with BPS software and potentially telematics (depending on specific configurations).
Programming
Bpk Programming:
Capability for programming truck parameters and settings using the BPK (Battery Power Control) system and BPS (Battery Protection System) software.
🔧 Maintenance
Service Intervals
Planned Maintenance:
Detailed scheduled maintenance intervals (e.g., daily, weekly, monthly, annual checks) are provided in the service manual.
Fluid Specifications
Hydraulic Fluid:
Specific hydraulic fluid types and capacities are detailed in the service manual. Typically ISO VG 32 or 46. Battery coolant specifications if applicable.
Lubricant Specifications:
Recommended lubricants for various components (e.g., mast rollers, bearings) are outlined.
Known Issues
Common Wear Items:
Expected wear items would include hydraulic hoses, battery connections, fork tip wear, and tire wear. Troubleshooting section will address common faults.
Troubleshooting Guide
Fault Diagnosis:
The manual is invaluable for diagnosing issues related to traction control, lift hydraulics, steering, and electronic systems.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Jungheinrich has a long history of producing reliable and efficient material handling equipment since its founding in 1953.
Model Evolution
Product Line:
The ETR and ETB series represent Jungheinrich's commitment to advanced electric reach truck technology, evolving from earlier models to incorporate enhanced ergonomics, efficiency, and control.
Production
Production Period Covered:
01.2010-05.2014 for all listed models
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Jungheinrich products generally receive high marks for innovation, efficiency, and ergonomics. Specific awards for these models are not listed in the product description.
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