The Kawasaki KX65 is a compact, liquid-cooled, 2-stroke mini-motocross motorcycle designed for young riders and entry-level competition. Built with renowned engineering quality and a legacy in off-road racing, this model offers a potent 64.8 cc engine, a 6-speed transmission, and responsive suspension, making it an ideal platform for learning the fundamentals of motocross. Its durable chassis and effective hydraulic disc brakes ensure reliability and control for aspiring racers, providing a robust and engaging riding experience tailored for junior riders. This comprehensive workshop service repair manual provides detailed guidance for the Kawasaki KX65 models from 2000 through 2015. It covers all essential aspects of maintenance, repair, and troubleshooting, including engine overhaul, fuel system adjustments, ignition and cooling system service, transmission and drivetrain maintenance, suspension and brake system servicing, and electrical system diagnostics. With step-by-step instructions, critical torque specifications, and detailed diagrams, this manual empowers owners and technicians to effectively maintain and repair their KX65, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: KX65 Codes Product Name: Kawasaki KX65 Complete Workshop Service Repair Manual 2000-2015 PDF Download 👋 Introduction Market Position Vehicle Segment: Mini-motocross motorcycle, aimed at junior riders and entry-level competition. Competitive Analysis Competitors: Primarily competes with similar displacement mini-motocross bikes from brands like KTM (50 SX), Yamaha (YZ65), and Suzuki (RM65). Key Features Target Audience: Young riders learning to race motocross. Manual Benefit: Enables DIY repairs, saving significant costs compared to professional servicing. Manual Benefit Ease Of Use: Features step-by-step instructions and visual aids for ease of understanding. Delivery Method Delivery: Instant email delivery upon payment confirmation. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Models Covered: All KX65 models, engines, trim, and transmission types within the specified years. Page Count Estimated Page Count: High-quality manual, likely exceeding 300 pages based on comprehensive coverage (exact count not specified). Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English (implied by typical service manual content and marketing) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, tuning, and troubleshooting of the 2-stroke engine. Fuel System: Carburetor tuning, cleaning, and overhaul (e.g., Keihin PWK). Ignition System: CDI ignition system, troubleshooting, and component testing. Cooling System: Liquid cooling system maintenance and troubleshooting. Transmission And Drivetrain: Clutch operation, maintenance, and adjustment; gearbox disassembly and assembly; chain and sprocket maintenance. Suspension: Front fork (telescopic) service, including oil changes, seal replacement, and internal component maintenance. Rear shock absorber servicing. Brakes: Front and rear brake system maintenance, including caliper service, pad replacement, fluid bleeding, and master cylinder overhaul. Electrical System: Wiring diagrams, lighting systems, battery maintenance, and basic troubleshooting. Frame And Bodywork: Chassis inspection, repair, and maintenance; plastic component care and replacement. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues. Engine Repair: Top-end rebuilds (piston, rings, cylinder), bottom-end procedures (crankshaft, bearings). Suspension Service: Front fork oil replacement and seal maintenance, rear shock absorber service. Brake Service: Brake pad replacement, fluid bleeding, caliper maintenance. Carburetor Tuning: Jetting adjustments, idle speed setting, mixture control. Technical Depth Depth Of Coverage: Comprehensive; covers basic maintenance to complete engine and component overhauls. Diagnostic Capabilities: Detailed troubleshooting guides for electrical and mechanical issues. Torque Specifications: Includes critical torque values for all fasteners. Clearances And Tolerances: Precise specifications for component clearances and wear limits. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for easy information retrieval. Print Quality Print Quality: High quality, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 64.8 cc Bore X Stroke: 44.0 x 42.0 mm Compression Ratio: Approximately 8.4:1 Valve System: Reed valve intake Performance Horsepower: Estimated 14.7 HP @ 12,500 rpm (varies slightly by year and tune) Torque: Estimated 5.8 lb-ft @ 11,500 rpm (varies slightly by year and tune) Fuel System Carburetor: Keihin PWK28 (typically) with variable jetting based on conditions. Fuel Type: Unleaded gasoline (minimum 91 octane recommended) Fuel Mixture: Requires 2-stroke oil mixed with gasoline (typically 32:1 or 40:1 ratio as per manual recommendations). Lubrication Oil Type: High-quality 2-stroke motorcycle oil (e.g., JASO FD rated). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch: Wet multi-plate, manual operation. Final Drive: Chain drive. 📐 Dimensions Exterior Length Overall: Approx. 1705 mm (67.1 in) Width Overall: Approx. 735 mm (28.9 in) Height Overall: Approx. 1020 mm (40.2 in) Wheelbase: Approx. 1175 mm (46.3 in) Ground Clearance: Approx. 255 mm (10.0 in) Weights Dry Weight: Approx. 63 kg (139.1 lbs) Curb Weight: N/A (typically not specified for off-road bikes) Fuel Tank Capacity: 5.5...