🏷️ Basic Information Identification Make: Kawasaki Model: KX85 / KX100 Related Model: Suzuki RM100 (2003) Codes Kx85 Codes: KX85A, KX85B Kx100 Codes: KX100-D, KX100D 👋 Introduction Market Position Product Offering: A comprehensive digital service manual essential for owners and technicians maintaining Kawasaki KX85 and KX100 two-stroke motocross bikes. Competitive Analysis Manual Value: Provides factory-level repair and maintenance information, crucial for ensuring optimal performance and longevity of these performance off-road motorcycles. Key Features Content Highlight: Includes detailed diagrams, torque specifications, maintenance schedules, and troubleshooting guides, offering immense value for DIY repairs and professional servicing. 📋 Manual Details Coverage Areas Model Years Covered: 2001-2013 (Primary focus on 2001-2011, with notes for minor updates in 2012-2013) Vehicle Variants Covered: Regular Wheel and Big Wheel versions Page Count Total Pages: 231 Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine tear down and rebuild, cylinder, piston, conrod, crankshaft, lubrication system, primary reduction gear, transmission. Fuel System: Carburetor (mentioning specific jets like main jet, pilot jet, slow jet, mixture screw adjustment), fuel tank, fuel lines. Ignition System: Ignition system components, stator, magneto, coil, spark plug specifications. Cooling System: Radiator, coolant, fluid capacity, coolant change procedures. Exhaust System: Muffler, exhaust pipe. Drivetrain Transmission: Transmission gears, clutch operation and adjustment, drive chain. Suspension Steering: Front forks, rear suspension (swingarm, linkage, struts), steering system. Brakes: Front and rear brake systems, rotors, pads, hydraulic lines. Electrical System: Basic electrical components, switches, wiring diagrams (implied by coverage). Bodywork Chassis: Plastic body panels, seat, frame. Procedures Included Maintenance: Regular maintenance, lubrication schedule, cleaning, adjustments (e.g., carburetor idle, clutch). Troubleshooting: Diagnostic procedures for common problems, error code identification (if applicable). Repair Rebuild: Complete tear down and rebuild of major components, engine rebuilding, suspension overhaul. Technical Data Extraction: Torque specifications for critical fasteners, fluid capacities, component measurements. Parts Identification: Part diagrams for component identification and assembly. Technical Depth Depth Level: Comprehensive, covering detailed repair and rebuild procedures, suitable for experienced mechanics and DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Print Permissions: No restrictions on printing or saving/burning to disc. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Searchability Navigability Search Functionality: Searchable PDF content. Navigation: Clickable chapters for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled Displacement Kx85: 84 cc Displacement Kx100: 99 cc Bore Stroke Kx85: 48.5 x 45.8 mm Bore Stroke Kx100: 52.5 x 45.8 mm Compression Ratio: Approximately 9.0:1 to 9.7:1 (varies slightly by model year and specific variant, refer to manual for exact specs) Performance Horsepower Estimated Kx85: Approximately 20-25 HP (subject to tuning and model year) Horsepower Estimated Kx100: Approximately 25-30 HP (subject to tuning and model year) Fuel System Carburetor Model: Mikuni VM28SS (typical for these models, refer to manual for exact specifications and jetting) Fuel Type: Unleaded gasoline with 2-stroke oil mix (ratio specified in manual, typically 30:1 or 40:1) Fuel Capacity: Approximately 5.0 - 5.5 Liters (1.3 - 1.5 Gallons) 🔧 Transmission Standard Transmission Type: 6-speed manual return Features Clutch Type: Wet multi-plate Gear Ratios: Specific gear ratios are detailed within the manual, essential for performance tuning. Transmission Oil Type: Refer to manual for specific gear oil specifications (typically API GL-4 or GL-5 gear oil, or specialized transmission oil). Transmission Oil Capacity: Approximately 0.6 - 0.7 Liters (refer to manual for exact capacity and procedure) 📐 Dimensions Exterior Overall Length Kx85: Approx. 1845 mm (72.6 in) Overall Length Kx100: Approx. 1865 mm (73.4 in) Overall Width: Approx. 760-770 mm (29.9-30.3 in) Overall Height: Approx. 1160-1175 mm (45.7-46.3 in) Weights Dry Weight Kx85: Approx. 73-75 kg (161-165 lbs) Dry Weight Kx100: Approx. 75-77 kg (165-170 lbs) Ground Clearance: Approx. 320-330 mm (12.6-13.0 in) Seat Height: Approx. 850-860 mm (33.5-33.9 in) Wheelbase: Approx. 1270-1280 mm (50.0-50.4 in) 🛡️ Safety Features Ratings Safety Certification: Not Applicable (Motocross Off-Road Vehicle) Active Features Braking System: Hydraulic disc brakes front and rear for effective stopping power. Suspension Stability: Performance-oriented suspension systems contribute to rider control and stability. Passive Features Ergonomics: Designed for motocross riding, with an emphasis on rider control and positioning. 💡 Technology Features Infotainment Infotainment System: Not Applicable (Pure Motocross Competition Bike) Driver Assistance Driver Assistance Features: Not Applicable (Pure Motocross Competition Bike) Connectivity Connectivity Features: Not Applicable (Pure Motocross Competition Bike) 🔧 Maintenance Service Intervals Oil Change Frequency: Frequent oil changes for transmission and engine are critical. Refer to manual for specific hours or miles. Air Filter Cleaning: Regular cleaning and oiling of the air filter are essential for engine health in dusty environments. Spark Plug Inspection: Periodic inspection and replacement of the spark plug are recommended for optimal combustion. Top End Rebuild: Top-end (piston, rings, cylinder) rebuild intervals are crucial and dependent on usage intensity; the...