🏷️ Basic Information Identification Make: Kawasaki Model: KX85, KX85-II, KX100 Model Codes: KX85-A, KX85-B, KX100-D Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Segment: Performance Off-Road Motorcycles (Motocross/Dirt Bikes) Target Audience: Enthusiasts, home mechanics, professional technicians working on Kawasaki KX85, KX85-II, and KX100 models. Competitive Analysis Competitors: Yamaha YZ85, Suzuki RM85, Honda CR85R. Key Features Documentation Standard: OEM equivalent, used by dealerships and professional mechanics. Delivery Method: Instant PDF download, eliminating shipping delays and costs. Usability: Printable for workshop use, allowing for easy replacement if soiled. 📋 Manual Details Coverage Areas Primary Coverage: Complete mechanical and electrical repair and maintenance for the specified Kawasaki KX models. Secondary Coverage: Troubleshooting, diagnostics, specifications, special tools, torque values, and component identification. Page Count Estimated Pages: Approximately 500-700 pages (typical for a comprehensive service manual of this era). Manual Type Type: Service Manual Language Language: English Format Format: Digital (PDF Download) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, inspection, tuning, carburetor service, cooling system (liquid-cooled), lubrication, performance upgrades. Transmission: Clutch operation and service, gearbox disassembly, assembly, inspection, maintenance, gear ratios. Chassis: Frame inspection, suspension (front forks, rear shock absorber) disassembly, assembly, tuning, service, linkage maintenance. Brakes: Hydraulic brake system service (front and rear), caliper disassembly, pad replacement, fluid bleeding, master cylinder service. Electrical: Ignition system, lighting, battery maintenance, wiring diagrams, stator, CDI unit, troubleshooting electrical faults. Fuel System: Fuel tank, fuel lines, carburetor (including jetting and adjustments), fuel pump (if applicable). Exhaust System: Exhaust pipe and muffler maintenance, cleaning, and inspection. Cooling System: Radiator service, coolant type and capacity, water pump maintenance, hose inspection and replacement. Wheels And Tires: Tire pressure recommendations, wheel bearing maintenance, spoke tensioning, rim specifications. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment, brake adjustments, general lubrication. Major Repairs: Engine rebuilds, transmission overhauls, suspension rebuilds, carburetor tuning and overhaul. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault finding charts. Component Disassembly Assembly: Detailed instructions for removing, inspecting, and reinstalling all major and minor components. Special Tool Usage: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive (from basic owner maintenance to complete engine/transmission rebuilds and advanced diagnostics). 📊 Manual Specifications File Format File Type: Adobe Acrobat (PDF) Searchability: Typically searchable text within the PDF for efficient information retrieval. Print Quality Quality: High-resolution scans or digital originals, suitable for clear printing. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 2-Stroke, Liquid-Cooled, Crankcase Reed Valve Kx85 Displacement: 84 cc Kx100 Displacement: 99 cc Bore X Stroke Kx85: 48.5 mm x 46.0 mm Bore X Stroke Kx100: 52.5 mm x 46.0 mm Compression Ratio Kx85: 9.9:1 (approx.) Compression Ratio Kx100: 9.8:1 (approx.) Ignition: Digital CDI Performance Horsepower Kx85: Approx. 25-30 HP (varies by year and tune) Horsepower Kx100: Approx. 28-33 HP (varies by year and tune) Fuel System Carburetor Kx85: Keihin PWK28 (typical, may vary slightly by year) Carburetor Kx100: Keihin PWK35 (typical, may vary slightly by year) Fuel Type: Unleaded gasoline, minimum 91 octane recommended. Lubrication Oil Mixture: Premix (typically 20:1 or 32:1 depending on oil and application, refer to manual for specific recommendation). Transmission Oil Type: Kawasaki Genuine Gear Oil (GL-4) or equivalent 2-stroke transmission oil. Transmission Oil Capacity: Approximately 0.65 Liters (refer to manual for exact capacity). 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Wet, multi-plate Features Gear Ratios: Specific gear ratios for each model and year are detailed within the manual. 📐 Dimensions Exterior Wheelbase Kx85: Approximately 1240 mm (48.8 in) Wheelbase Kx100: Approximately 1275 mm (50.2 in) Seat Height Kx85: Approximately 840 mm (33.1 in) Seat Height Kx100: Approximately 875 mm (34.4 in) Weights Curb Weight Kx85: Approximately 75 kg (165 lbs) Curb Weight Kx100: Approximately 79 kg (174 lbs) Fuel Tank Capacity: 5.0 Liters (1.3 US gal) 🛡️ Safety Features Ratings Safety Standards: OEM specifications for off-road use; no official road-legal safety ratings apply. Active Features Braking System: Hydraulic disc brakes front and rear for effective stopping power. Passive Features Frame Construction: High-tensile steel perimeter frame for rigidity and rider control. 💡 Technology Features Infotainment Features: N/A (This is a performance off-road motorcycle with a focus on mechanical simplicity and rider connection, not electronic infotainment). Driver Assistance Features: N/A (No electronic rider aids such as ABS, traction control, etc.) Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 15-20 hours of riding or as specified by usage (check manual for specific recommendations). Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions (e.g., every 5-10 hours). Spark Plug Check: Every 10-15 hours of riding. Chain Lubrication Adjustment: Regularly, ideally before every ride or every few hours, depending on conditions. Fluid Specifications Coolant Type: High-quality ethylene glycol-based coolant, 50/50...