🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R Year: 2010 Sub Model: ER650EBF 👋 Introduction Market Position Segment: Sportbike/Standard Motorcycle. Target Audience: New riders, commuters, sport-touring enthusiasts, and general motorcycle enthusiasts seeking a capable and affordable machine. Competitive Analysis Competitors: Honda CB500F/CBR500R, Yamaha MT-07/YZF-R7, Suzuki SV650, Kawasaki Z650. Key Features Design: Sporty styling with comfortable ergonomics for everyday use and longer rides. Engine: Parallel-twin engine known for its smooth power delivery and good fuel economy. Handling: Nimble and confidence-inspiring handling characteristics. 📋 Manual Details Coverage Areas Coverage: Complete service and repair for the 2010 Kawasaki Ninja 650R (ER650EBF). Page Count Estimated Pages: 400-600 Manual Type Type: Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, troubleshooting, and diagnostics including fuel injection, ignition, lubrication, cooling, and emissions. Transmission: Clutch, gearbox, shift mechanism, lubrication, and troubleshooting. Chassis: Frame, suspension (front forks and rear shock), steering, wheels, and tires. Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, discs, ABS (if equipped, though typically not on 650R in 2010), and bleeding procedures. Electrical: Wiring diagrams, battery, charging system, starting system, lighting, instrumentation, fuel pump, ECU, sensors, and troubleshooting of electrical faults. Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body assembly, evaporative emission control system. Exhaust System: Exhaust pipes, catalytic converter, muffler, and lambda sensors. Bodywork: Fairings, seats, fuel tank cover, fenders, and related fasteners. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake pad inspection/replacement, coolant checks and replacement, valve clearance checks. Repair: Engine rebuilds, transmission overhaul, suspension repair, brake system repair, electrical component replacement, bodywork repair. Troubleshooting: Diagnostic procedures for common and uncommon faults, error code interpretation (if applicable). Diagnostics: Fault finding charts, electrical schematic interpretation, component testing. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers disassembly, reassembly, torque specifications, special tools, and detailed service data. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically, depending on the source PDF) Print Quality Quality: High-resolution scans, clear diagrams and text. Binding Type Binding: Not Applicable (Digital PDF Download) Paper Type Paper: Not Applicable (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, parallel-twin. Displacement: 649 cc. Bore X Stroke: 83.0 x 60.0 mm. Compression Ratio: 11.3:1. Performance Horsepower Est: 70.5 HP @ 8,000 rpm. Torque Est: 47.9 lb-ft @ 6,000 rpm. Fuel System Fuel Delivery: DFI (Digital Fuel Injection) with Keihin twin 38mm throttle bodies. Ignition: TCBI with Digital Advance. Fuel Type: Unleaded gasoline, minimum 87 octane. 🔧 Transmission Standard Type: Constant-mesh, 6-speed return. Clutch: Wet multi-disc, manual. Features Final Drive: Sealed chain, 15/46 (3.067:1). Transmission Fluid: Kawasaki Genuine Transmission Oil (KGO) or equivalent SAE 10W-40 API SG or SH with SE type specification. 📐 Dimensions Exterior Overall Length: 2,105 mm (82.9 in). Overall Width: 760 mm (29.9 in). Overall Height: 1,170 mm (46.1 in). Wheelbase: 1,410 mm (55.5 in). Ground Clearance: 130 mm (5.1 in). Seat Height: 785 mm (30.9 in). Weights Curb Weight Est: 199 kg (439 lbs). Fuel Capacity: 15 L (4.0 US gal). 🛡️ Safety Features Ratings ABS Availability: Optional on some markets, not standard for all 2010 models. Active Features Braking System: Dual 300mm petal discs with 2-piston calipers (front), Single 220mm petal disc with 1-piston caliper (rear). Passive Features Lighting: Halogen headlights and LED taillight. 💡 Technology Features Infotainment Instrumentation: Digital speedometer, bar-style tachometer, odometer, dual trip meters, clock, fuel gauge, engine coolant temperature indicator, indicator lights. Driver Assistance ABS: Optional, but not standard on all models. Connectivity Connectivity Features: N/A (No integrated smartphone connectivity in this era). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Oil Filter Replacement: At every oil change. Air Filter Cleaning: Every 12,000 km (7,500 miles). Spark Plug Replacement: Every 12,000 km (7,500 miles). Valve Clearance Check: Every 24,000 km (15,000 miles). Chain Lubrication Adjustment: Every 1,000 km (600 miles) or after washing/riding in rain. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH, or JASO MA certified. Capacity: 3.0 L (3.2 US qt) without filter, 3.2 L (3.4 US qt) with filter. Coolant Type: Kawasaki Coolant (KCL) or equivalent mixture of ethylene glycol and distilled water (50:50 ratio). Capacity: 2.0 L (2.1 US qt). Brake Fluid Type: DOT 4. Known Issues Common Wear Items: Chain and sprockets, brake pads, tires, clutch plates (with high mileage). Potential Electrical: Corrosion on connectors, stator output (rare). Engine Notes: Generally reliable parallel-twin, but regular maintenance is key for longevity. Valve adjustment is critical. 📚 Vehicle History Brand Heritage Kawasaki Legacy: Kawasaki Heavy Industries, Ltd. has a long-standing reputation for engineering excellence in motorcycles, including performance sportbikes and reliable everyday riders. Model Evolution Ninja Lineage: The Ninja 650R (also...