🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R Codes Model Code: EX650A / EX650C (varies by region/year) 👋 Introduction Market Position Segment: Entry-level to mid-range sportbike, popular for its balance of performance, comfort, and affordability. Competitive Analysis Competitors: Suzuki SV650, Honda CBR600F, Yamaha YZF-R6 (though R6 is higher performance), Ninja 500R. Key Features Design Philosophy: Designed to offer accessible sportbike styling and performance with everyday usability. Ergonomics: More relaxed riding position compared to supersport bikes, making it comfortable for commuting and longer rides. 📋 Manual Details Coverage Areas Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Page Count: 621 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive engine disassembly, assembly, diagnosis, and repair for the parallel-twin engine. Fuel System: Detailed coverage of fuel injection system, throttle body, injectors, fuel pump, pressure regulator, and emissions control. Cooling System: Radiator, cooling fan, thermostat, water pump, and coolant flow paths. Ignition System: Ignition coil, spark plugs, ECU control, and timing specifications. Transmission: Clutch operation, gearbox disassembly, assembly, lubrication, and shift mechanism. Drivetrain: Chain drive, sprockets, swingarm, and rear wheel bearing maintenance. Brakes: Front and rear hydraulic disc brake systems, caliper service, master cylinder, brake fluid replacement, and bleeding procedures. Suspension: Front telescopic forks (including oil change and seal replacement) and rear monoshock absorber adjustment and service. Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting, instrumentation, fuses, relays, and ECU diagnostics. Chassis: Frame inspection, steering head bearing service, and wheel specifications. Bodywork: Fairing removal and installation, seat, fuel tank, and other body panel components. Procedures Included Maintenance: Routine service checks, oil changes, filter replacements, spark plug changes, chain adjustment, brake pad inspection, fluid flushes. Troubleshooting: Diagnostic flowcharts and common issue identification for engine, electrical, and chassis problems. Repair: Step-by-step instructions for component disassembly, reassembly, and repair for all major systems. Diagnostics: Fault code interpretation (where applicable), electrical system testing, and component testing procedures. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and gearbox rebuilds. Includes detailed torque specifications, clearances, and testing procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower Claimed: Approximately 78.2 hp @ 8,500 rpm (varies slightly by year/region) Torque Claimed: Approximately 47.2 lb-ft @ 7,000 rpm (varies slightly by year/region) Fuel System Fuel Delivery: DFI (Digital Fuel Injection) with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline, 91 octane or higher recommended Fuel Capacity: 4.0 US gal (15 L) Cooling System Cooling Medium: Ethylene glycol-based coolant, 50/50 mixture with distilled water Ignition System Ignition Type: TCBI (Transistor Controlled Ignition) with digital advance 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet, multi-disc Final Drive: Sealed chain Features Gear Ratios: 1st: 2.750 (33/12), 2nd: 2.056 (37/18), 3rd: 1.611 (29/18), 4th: 1.333 (24/18), 5th: 1.150 (23/20), 6th: 1.042 (25/24) Transmission Oil Spec: API GL-4, SAE 10W-40 motorcycle gear oil 📐 Dimensions Exterior Length: 2,090 mm (82.3 in) Width: 750 mm (29.5 in) Height: 1,205 mm (47.4 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 130 mm (5.1 in) Seat Height: 805 mm (31.7 in) Weights Curb Weight: Approximately 198 kg (436.5 lbs) (wet, varies slightly by year/region) Front Tire Size: 120/70ZR17M/C (58W) Rear Tire Size: 160/60ZR17M/C (64W) Wheel Bolt Pattern: N/A (Spoked wheels with axle nuts) 🛡️ Safety Features Ratings Crash Safety: Motorcycle safety is primarily determined by rider skill and adherence to traffic laws. No standardized crash ratings like cars. Active Features Braking System: Dual hydraulic disc front brakes, Single hydraulic disc rear brake. Optional ABS available on some models/regions. Lighting: Halogen headlights, LED taillight. Passive Features Frame Construction: High-tensile steel diamond frame. 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, odometer, trip meters, clock, fuel gauge, and indicator lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on select models/model years. Connectivity Connectivity Features: N/A (No integrated Bluetooth or smartphone connectivity on this model year). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 km (4,500 miles) or 12 months, whichever comes first. Oil Filter Replacement Interval: Every 7,500 km (4,500 miles) or 12 months. Air Filter Cleaning Interval: Every 7,500 km (4,500 miles), replacement as needed. Spark Plug Replacement Interval: Every 12,000 km (7,500 miles). Chain Adjustment Interval: Every 1,000 km (600 miles) or as needed. Fluid Specifications Engine Oil Capacity With Filter: 2.4 L (2.5 US qt) Engine Oil Spec: SAE 10W-40, API SG or SH, JASO MA compliant motorcycle oil. Coolant Type: Kawasaki Genuine Coolant or equivalent...