The VN900CA, produced in 2010, is a custom-style cruiser motorcycle renowned for its classic aesthetic blended with modern engineering. This model, powered by a liquid-cooled, 892 cc V-twin engine, offers a smooth and reliable riding experience, making it a strong contender in its market segment. Its design philosophy emphasizes timeless cruiser styling, providing both comfort and performance for riders. This factory service repair manual offers comprehensive guidance for the VN900CA 2010. It details essential maintenance procedures, including routine servicing, fluid changes, and component checks, along with in-depth repair instructions for all major systems such as the engine, fuel, ignition, transmission, brakes, and electrical components. The manual also includes troubleshooting guides, diagnostic tests, and critical technical specifications, ensuring owners and technicians have the necessary information to maintain and repair the vehicle effectively. 🏷️ Basic Information Identification Make: Kawasaki Model: VN900CA Year: 2010 Product Type: Workshop Service Repair Manual Codes Engine Code: VN900CA (specific to the Custom variant) 👋 Introduction Market Position Model Segment: Cruiser, custom style motorcycle. Competitive Analysis Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series. Key Features Design Philosophy: Classic cruiser styling with modern performance and reliability. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service and repair for the Kawasaki VN900CA 2010 model. Page Count Estimated Page Count: Hundreds (as stated in product description) Manual Type Manual Classification: Official Factory Service Repair Manual Language Language Type: English (assumed for primary market) Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine disassembly, assembly, troubleshooting, and component replacement. Fuel System: Covers fuel injection system, fuel pump, injectors, and related components. Ignition System: Includes spark plugs, ignition coils, ECU control, and timing. Transmission Service: Procedures for clutch operation, gear shifting mechanisms, and internal transmission components. Cooling System: Radiator, fan, coolant flow, and temperature sensor diagnostics. Exhaust System: Component removal, installation, and potential issues. Brakes System: Front and rear brake caliper service, hydraulic system bleeding, pad replacement, and rotor inspection. Suspension System: Front fork service, rear shock absorber replacement, and adjustments. Steering System: Handlebar, steering stem, and bearing maintenance. Electrical System: Wiring diagrams, battery, charging system, lighting, and starter motor troubleshooting. Frame And Bodywork: Body panel removal and installation, frame inspection, and accessory mounting. Wheels And Tires: Tire pressure checks, wheel bearing maintenance, and spoke tensioning. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, and lubrication schedules. Troubleshooting Guides: Diagnostic steps for common problems and symptoms. Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly. Diagnostic Tests: Methods for identifying the root cause of malfunctions. Torque Specifications: Critical torque values for all fasteners. Technical Depth Diagnostic Capability: Advanced diagnostics for EFI system, sensors, and actuators. Rebuild Level: Complete engine and transmission rebuild procedures. Electrical Diagrams: Detailed, high-resolution wiring diagrams for all electrical circuits. Special Tools: Identification and usage of specialized tools required for specific repairs. 📊 Manual Specifications File Format PDF Version: Likely PDF 1.4 or higher, supporting search and annotation. Print Quality Printable Resolution: High resolution suitable for clear printing of text and diagrams. Binding Type Downloadable Format: N/A (Digital Download) Paper Type Digital Medium: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, SOHC, 4 valves per cylinder Displacement: 892 cc (54.5 cubic inches) Bore X Stroke: 92.0 x 84.0 mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 50-55 HP (rated at crankshaft, varies by region) Torque: Approximately 77 Nm (57 lb-ft) @ 3,500 rpm Fuel System Fuel Delivery: Fuel injection (DFI) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil Oil Capacity With Filter: 3.2 L (3.4 US qt) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Transmission Variants: N/A (standard) Features Final Drive: Belt drive Clutch Type: Wet, multi-disc 📐 Dimensions Exterior Overall Length: 2405 mm (94.7 in) Overall Width: 905 mm (35.6 in) Overall Height: 1135 mm (44.7 in) Wheelbase: 1645 mm (64.8 in) Ground Clearance: 140 mm (5.5 in) Seat Height: 705 mm (27.8 in) Weights Curb Weight: 274 kg (604 lbs) Fuel Tank Capacity: 20.0 L (5.3 US gal) 🛡️ Safety Features Ratings Safety Certifications: CE, EPA, CARB (depending on market) Active Features Braking System: Hydraulic disc front and rear. ABS Availability: Optional (typically on specific sub-models or as an add-on). Passive Features Lighting: Halogen headlight, LED tail light. 💡 Technology Features Infotainment Instrumentation: Analog speedometer, digital odometer, trip meters, clock, fuel gauge, indicator lights. Features: Integrated luggage on LT model, classic styling cues. Driver Assistance Rider Aids: Limited; focus on mechanical reliability and rider control. Connectivity Charging Port: Accessory socket available on some trims/models for charging devices. 🔧 Maintenance Service Intervals First Service: 1000 km (600 miles) or 6 months Subsequent Service: Every 6000 km (3700 miles) or 12 months Valve Clearance Check: Every 12,000 km (7,500...