🏷️ Basic Information Identification Make: Kia Model: Rio 5 Year: 2006-2011 Codes Platform Code: DE 👋 Introduction Market Position Segment: Subcompact Hatchback / Sedan Competitive Analysis Competitors: Honda Fit, Toyota Yaris, Ford Fiesta, Chevrolet Aveo, Nissan Versa. Key Features Value Proposition: Affordable, fuel-efficient, practical transportation with a focus on value for money and reliability. 📋 Manual Details Coverage Areas Manual Type: Parts List / Catalog Coverage: Component illustrations, part numbers, part prices, and labor information for DIY repairs. Format File Format: PDF Interactivity: Searchable with linked bookmarks. Language Language: English 📖 Manual Coverage Systems Covered Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body Exterior, Body Interior, Wheels & Tires, Accessories. Procedures Included Procedures: Part identification and verification, sourcing for DIY repairs. Technical Depth Depth: Detailed component breakdowns and part number specific information for repair and replacement. Primarily focused on part sourcing and identification. 📊 Manual Specifications File Format Searchability: High (designed to be searchable). Printability: Printable. Binding Type Binding: N/A (Digital PDF). Paper Type Paper: N/A (Digital PDF). ⚙️ Engine Specifications Primary Engine Engine Code: G4FA (1.4L) / G4FC (1.6L) Engine Type: Inline 4-cylinder, DOHC, 16-valve Performance Horsepower 1.4L: Approx. 96 hp @ 6000 rpm Torque 1.4L: Approx. 93 lb-ft @ 3200 rpm Horsepower 1.6L: Approx. 110 hp @ 6000 rpm Torque 1.6L: Approx. 107 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Typically ethylene glycol-based antifreeze (e.g., Hyundai/Kia Genuine Long Life Coolant). Emission Control Emission System: Catalytic Converter, Oxygen Sensors (O2 sensors) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic Features Automatic Features: Electronically controlled, torque converter Fluid Specifications Manual Transmission Fluid: GL-4 gear oil (API classification), viscosity typically 75W-90 or 75W-85 depending on climate and specific manufacturer recommendation. Automatic Transmission Fluid: Kia ATF SP-III or equivalent. 📐 Dimensions Exterior Wheelbase: Approx. 2500 mm (98.4 inches) Length: Approx. 3990 mm (157.1 inches) for hatchback, 4250 mm (167.3 inches) for sedan Width: Approx. 1690 mm (66.5 inches) Height: Approx. 1470 mm (57.9 inches) for hatchback, 1460 mm (57.5 inches) for sedan Weights Curb Weight: Approx. 1070 kg - 1180 kg (2359 lbs - 2601 lbs) depending on body style and transmission. Gross Vehicle Weight Rating Gvwr: Varies by model, typically around 1500 kg (3307 lbs). Cargo Cargo Volume Hatchback: Approx. 272 liters (9.6 cu ft) with rear seats up, expandable significantly with seats folded. Wheels Tires Wheel Bolt Pattern: 4x100mm Standard Tire Size: 175/70R14, 185/65R14, or 195/55R15 depending on trim level. Standard Wheel Size: 14-inch or 15-inch steel or alloy wheels. 🛡️ Safety Features Ratings NHTSA Crash Test Front: Acceptable (for 2007 model year). IIHS Crash Test Side: Good (for 2007 model year). Active Features ABS: Available on higher trims, standard on some later models. Ebd: Often paired with ABS for electronic brake-force distribution. Passive Features Airbags: Front airbags (driver and passenger), optional side-impact airbags on some trims. Seatbelts: 3-point seatbelts with pretensioners and load limiters. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with auxiliary input. Higher trims may feature upgraded sound systems and steering wheel audio controls. Connectivity: Auxiliary audio input jack. Driver Assistance Cruise Control: Available on higher trim levels, particularly with automatic transmission. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection. Spark Plug Replacement: Typically 60,000 miles (96,000 km) for iridium-tipped plugs. Timing Belt Or Chain: Uses a timing chain, which is generally maintenance-free for the life of the engine, unlike timing belts. Fluid Specifications Engine Oil Capacity: Approx. 3.5 - 4.0 liters (3.7 - 4.2 US quarts) for 1.4L/1.6L engines. Engine Oil Viscosity: API SM or higher, SAE 5W-20 or 5W-30 depending on climate. Brake Fluid: DOT 3 or DOT 4 brake fluid. Coolant Capacity: Approx. 5.5 liters (5.8 US quarts). Known Issues Common Problems: Occasional reports of clutch wear in manual transmissions, potential for minor electrical glitches, and standard wear-and-tear on suspension components like bushings and control arms. Some early models might have experienced minor rust issues in certain climates if not maintained. Filter Part Numbers Oil Filter: Common part numbers include PH5000, M1-108, or equivalent aftermarket filters for the 1.6L Gamma engine. Consult manual for exact compatibility. 📚 Vehicle History Brand Heritage Kia Origin: South Korean manufacturer, founded in 1944. Known for producing reliable and affordable vehicles. Model Evolution Rio Generation: This period covers the second generation Kia Rio (DE platform). Rio Updates: Facelifted in 2009, introducing revised styling, updated interior, and improved fuel efficiency. Production Manufacturing Locations: Primarily South Korea (Donghee Plant), with some production...
Part identification and verification, sourcing for DIY repairs.
Technical Depth
Depth:
Detailed component breakdowns and part number specific information for repair and replacement. Primarily focused on part sourcing and identification.
📊 Manual Specifications
File Format
Searchability:
High (designed to be searchable).
Printability:
Printable.
Binding Type
Binding:
N/A (Digital PDF).
Paper Type
Paper:
N/A (Digital PDF).
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4FA (1.4L) / G4FC (1.6L)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Performance
Horsepower 1.4L:
Approx. 96 hp @ 6000 rpm
Torque 1.4L:
Approx. 93 lb-ft @ 3200 rpm
Horsepower 1.6L:
Approx. 110 hp @ 6000 rpm
Torque 1.6L:
Approx. 107 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Typically ethylene glycol-based antifreeze (e.g., Hyundai/Kia Genuine Long Life Coolant).
Emission Control
Emission System:
Catalytic Converter, Oxygen Sensors (O2 sensors)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic
Features
Automatic Features:
Electronically controlled, torque converter
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil (API classification), viscosity typically 75W-90 or 75W-85 depending on climate and specific manufacturer recommendation.
Automatic Transmission Fluid:
Kia ATF SP-III or equivalent.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2500 mm (98.4 inches)
Length:
Approx. 3990 mm (157.1 inches) for hatchback, 4250 mm (167.3 inches) for sedan
Width:
Approx. 1690 mm (66.5 inches)
Height:
Approx. 1470 mm (57.9 inches) for hatchback, 1460 mm (57.5 inches) for sedan
Weights
Curb Weight:
Approx. 1070 kg - 1180 kg (2359 lbs - 2601 lbs) depending on body style and transmission.
Gross Vehicle Weight Rating Gvwr:
Varies by model, typically around 1500 kg (3307 lbs).
Cargo
Cargo Volume Hatchback:
Approx. 272 liters (9.6 cu ft) with rear seats up, expandable significantly with seats folded.
Wheels Tires
Wheel Bolt Pattern:
4x100mm
Standard Tire Size:
175/70R14, 185/65R14, or 195/55R15 depending on trim level.
Standard Wheel Size:
14-inch or 15-inch steel or alloy wheels.
🛡️ Safety Features
Ratings
NHTSA Crash Test Front:
Acceptable (for 2007 model year).
IIHS Crash Test Side:
Good (for 2007 model year).
Active Features
ABS:
Available on higher trims, standard on some later models.
Ebd:
Often paired with ABS for electronic brake-force distribution.
Passive Features
Airbags:
Front airbags (driver and passenger), optional side-impact airbags on some trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with auxiliary input. Higher trims may feature upgraded sound systems and steering wheel audio controls.
Connectivity:
Auxiliary audio input jack.
Driver Assistance
Cruise Control:
Available on higher trim levels, particularly with automatic transmission.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Typically 60,000 miles (96,000 km) for iridium-tipped plugs.
Timing Belt Or Chain:
Uses a timing chain, which is generally maintenance-free for the life of the engine, unlike timing belts.
Fluid Specifications
Engine Oil Capacity:
Approx. 3.5 - 4.0 liters (3.7 - 4.2 US quarts) for 1.4L/1.6L engines.
Engine Oil Viscosity:
API SM or higher, SAE 5W-20 or 5W-30 depending on climate.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Coolant Capacity:
Approx. 5.5 liters (5.8 US quarts).
Known Issues
Common Problems:
Occasional reports of clutch wear in manual transmissions, potential for minor electrical glitches, and standard wear-and-tear on suspension components like bushings and control arms. Some early models might have experienced minor rust issues in certain climates if not maintained.
Filter Part Numbers
Oil Filter:
Common part numbers include PH5000, M1-108, or equivalent aftermarket filters for the 1.6L Gamma engine. Consult manual for exact compatibility.
📚 Vehicle History
Brand Heritage
Kia Origin:
South Korean manufacturer, founded in 1944. Known for producing reliable and affordable vehicles.
Model Evolution
Rio Generation:
This period covers the second generation Kia Rio (DE platform).
Rio Updates:
Facelifted in 2009, introducing revised styling, updated interior, and improved fuel efficiency.
Production
Manufacturing Locations:
Primarily South Korea (Donghee Plant), with some production in other Kia facilities globally.
Production Years
Model Years:
2006, 2007, 2008, 2009, 2010, 2011
🏆 Awards & Recognition
Recognitions
Safety Recognition:
Received Good ratings from IIHS in side-impact tests for some years, indicating solid structural integrity in that area. However, front-impact ratings were often Acceptable.
Ratings
Fuel Economy Awards:
Consistently recognized for its fuel efficiency in the subcompact segment, contributing to its appeal as an economical daily driver.
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