🏷️ Basic Information Identification Make: Kia Model: Rio Year: 2002 Codes Platform Code: DC 👋 Introduction Market Position Segment: Subcompact Car Target Demographic: Economy-conscious buyers, first-time car owners Competitive Analysis Key Competitors 2002: Hyundai Accent, Ford Focus, Chevrolet Cavalier, Toyota Echo, Honda Civic Key Features Value Proposition: Affordability, fuel efficiency, practical design Manual Value: Provides detailed technical information for DIY repairs and professional servicing. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Yes Transmission: Yes Brakes: Yes Suspension: Yes Steering: Yes Electrical System: Yes Climate Control: Yes Body And Chassis: Yes Interior Components: Yes Exhaust System: Yes Fuel System: Yes Cooling System: Yes Ignition System: Yes Emissions Control: Yes Procedures Included Routine Maintenance: Yes Troubleshooting Guides: Yes Component Diagnosis: Yes Engine Rebuild: Yes Transmission Overhaul: Yes Brake System Repair: Yes Suspension And Steering Repair: Yes Electrical Diagnostics And Repair: Yes Bodywork Repair: Yes HVAC System Service: Yes Scheduled Maintenance: Yes Technical Depth Depth: Comprehensive Detail Level: Mechanic-Grade Diagnostic Charts: Included Torque Specifications: Included Wiring Diagrams: Included Component Identification: Detailed 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Print Quality Printability: High-Resolution, Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G4HD (for 1.3L), G4EH (for 1.5L) Engine Type: Inline 4-cylinder, SOHC/DOHC Displacement 1.3L: 1298 cc Displacement 1.5L: 1493 cc Performance Horsepower 1.3L: 70-77 hp @ 5500-6000 rpm Torque 1.3L: 112-116 Nm @ 3200-3400 rpm Horsepower 1.5L: 90-96 hp @ 5500-6000 rpm Torque 1.5L: 125-132 Nm @ 3400-4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane Rating: 87 AKI (91 RON) Engine Management ECU Type: Proprietary Kia ECU (specifics detailed in manual) 🔧 Transmission Standard Type Standard: 5-Speed Manual Optional Type Optional: 4-Speed Automatic Features Clutch Type: Single Dry Plate Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (or as specified by Kia) Automatic Transmission Fluid: Kia Genuine ATF SP-III or equivalent 📐 Dimensions Exterior Length: 3,930 mm (154.7 in) Width: 1,695 mm (66.7 in) Height: 1,440 mm (56.7 in) Wheelbase: 2,430 mm (95.7 in) Front Track: 1,470 mm (57.9 in) Rear Track: 1,470 mm (57.9 in) Weights Curb Weight: 1020-1060 kg (2250-2337 lbs) Gross Vehicle Weight Rating: Approx. 1450 kg (3197 lbs) Towing Capacity: Not Recommended/Not Specified Cargo Cargo Volume: Approx. 271 liters (9.6 cu ft) with rear seats up 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not Rated (for 2002 model year) NHTSA Front Impact Passenger: Not Rated (for 2002 model year) IIHS Small Overlap Frontal: Not Tested (for 2002 model year) Active Features ABS: Optional on some trims Traction Control: Not Available Passive Features Airbags Driver: Standard Airbags Passenger: Standard Seatbelts: 3-point front and rear (with pretensioners on front) Child Seat Anchors: LATCH system (Rear) 💡 Technology Features Infotainment Audio System: Base AM/FM/Cassette or optional CD player Speakers: 2 or 4 speakers Driver Assistance Cruise Control: Optional on higher trims Connectivity Aux Input: Not available Bluetooth: Not available 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months Air Filter Replacement: Every 15,000 miles (24,000 km) Spark Plug Replacement: Every 60,000 miles (96,000 km) Coolant Flush: Every 30,000 miles (48,000 km) or 2 years Fluid Specifications Engine Oil Type: API SJ or higher, SAE 5W-30 Engine Oil Capacity: 3.5 liters (3.7 US qts) with filter Coolant Type: Ethylene Glycol based coolant, Kia Long Life Coolant or equivalent Brake Fluid Type: DOT 3 Power Steering Fluid: Dexron II/III or equivalent (check manual for specific) Known Issues Engine Timing Belt: Crucial to follow replacement intervals to prevent catastrophic failure. Manual details replacement procedure. Rear Wheel Bearings: Can wear prematurely, especially in humid climates. Manual provides diagnostic and replacement steps. Idle Control Valve: May become dirty or malfunction, causing rough idling. Manual covers cleaning and testing. Door Lock Actuators: Can fail, leading to non-functioning power locks. Manual covers electrical diagnosis. Wiper Motor: Some reports of premature failure. Manual details removal and testing. 📚 Vehicle History Brand Heritage Manufacturer Origin: South Korea Kia Founding Year: 1944 Model Evolution First Generation Start: 1997 (as Kia Concord) Second Generation Start: 2000 (Global launch as Rio) 2002 Model Year Significance: Part of the first generation (DC), received minor updates for the model year. Production Manufacturing Locations: South Korea, Slovakia (later generations) Production Years First Gen: 2000-2005 🏆 Awards & Recognition Recognitions Jd Power Initial Quality Study: Competed in a segment often evaluated by JD Power, though specific Kia Rio awards for 2002 are not widely publicized. Consumer Reports: Often reviewed by consumer publications; manual assists in maintaining reliability as reported. Certifications Emission Standards: Meets ULEV (Ultra Low Emission Vehicle)...