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Kia Rondo 2008 Service Repair Workshop Manual PDF Download
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Basic Information Identification Make: Kia Model: Rondo Year: 2008 Codes Platform Code: UN (Second Generation) Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Target Audience: Families, individuals...
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Art.-Nr: 71592
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| Basic Information | |
| Identification | |
| Make: | Kia |
| Model: | Rondo |
| Year: | 2008 |
| Codes | |
| Platform Code: | UN (Second Generation) |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact MPV (Multi-Purpose Vehicle) / Crossover |
| Target Audience: | Families, individuals seeking practicality and versatility in a compact package |
| Competitive Analysis | |
| Key Competitors: | Mazda 5, Dodge Caliber, Ford Focus Wagon, Volkswagen Jetta SportWagen (depending on market) |
| Key Features | |
| Interior Configurability: | Flexible seating arrangements, often with a third row (optional on some trims) offering 5 or 7-seat configurations |
| Practicality: | Spacious interior for its class, good cargo capacity, accessible rear doors |
| Value Proposition: | Offered a balance of practicality, features, and affordability compared to larger minivans or SUVs |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | 2008 Kia Rondo |
| Engine Variants Covered: | 2.4L G4KC, 2.7L G6EA |
| Transmission Variants Covered: | 4-speed automatic (4A50-1), 5-speed manual (M5GF3) |
| Page Count | |
| Estimated Page Count: | 2000+ |
| Manual Type | |
| Type: | Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system |
| Engine Electrical: | Ignition system, fuel injection system (MPI), starting system, charging system, engine control module (ECM) diagnostics |
| Transmission Mechanical: | Automatic transmission (AT) disassembly/assembly, manual transmission (MT) disassembly/assembly, torque converter, clutch system |
| Transmission Electrical: | Transmission control module (TCM) diagnostics, shift solenoid operation, speed sensor inputs |
| Drivetrain: | Front-wheel drive (FWD) system, drive shafts, CV joints, differential |
| Suspension: | Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings, wheel bearings |
| Steering: | Power steering system (hydraulic), steering column, steering rack and pinion |
| Brakes: | Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pedal, master cylinder, brake lines, calipers, pads, rotors |
| Body: | Body panels, doors, hood, tailgate, bumpers, chassis components, interior trim, seating, glass, sunroof |
| Electrical System: | Battery, starter, alternator, wiring diagrams, lighting system (headlights, taillights, interior), fuses, relays, power windows, power locks, mirrors, horn |
| HVAC: | Air conditioning system, heater, blower motor, controls, refrigerant system, cabin air filter |
| Safety Restraints: | Airbag system, seat belts, pretensioners, SRS control module |
| Procedures Included | |
| Routine Maintenance: | Oil and filter change, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change |
| Engine Repair: | Engine tune-up, head gasket replacement, piston ring replacement, bearing replacement, timing belt/chain service, fuel injector testing/replacement |
| Transmission Repair: | Transmission fluid and filter service, seal replacement, clutch replacement (MT), complete transmission overhaul |
| Suspension Steering Repair: | Strut/shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, steering rack overhaul |
| Brake System Repair: | Brake pad and rotor replacement, brake caliper overhaul, master cylinder replacement, ABS sensor replacement, brake bleeding |
| Electrical Diagnostics: | Troubleshooting electrical faults, circuit testing, component testing, wiring harness repair, diagnostic trouble code (DTC) retrieval and interpretation |
| Bodywork And Trim: | Body panel alignment, door hinge adjustment, interior panel removal/installation, glass replacement |
| HVAC Service: | AC system recharge, leak detection, component replacement (compressor, condenser, evaporator), heater core replacement |
| Safety System Service: | Airbag system diagnostics, seat belt replacement, SRS component testing |
| Technical Depth | |
| Diagnostic Capability: | Detailed diagnostic procedures, troubleshooting flowcharts, wiring diagrams for fault finding |
| Rebuild Procedures: | Comprehensive engine and transmission rebuild instructions with torque specifications and clearances |
| Adjustment Procedures: | Detailed procedures for adjustments such as valve lash, parking brake, headlight aim |
| Special Tools: | Identification and usage of specialized tools required for specific repair procedures |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchable Text: | Likely searchable (depending on PDF creation) |
| Print Quality | |
| Print Recommendation: | High-resolution, suitable for printing individual sections or the entire manual |
| Binding Type | |
| Binding Type: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code 1: | G4KC |
| Engine Displacement 1: | 2.4 Liters (2359 cc) |
| Engine Configuration 1: | Inline 4-cylinder (DOHC, 16-valve) |
| Engine Power 1: | Approx. 162-164 hp @ 6000 rpm |
| Engine Torque 1: | Approx. 164-169 lb-ft @ 4000 rpm |
| Optional Engine | |
| Engine Code 2: | G6EA |
| Engine Displacement 2: | 2.7 Liters (2656 cc) |
| Engine Configuration 2: | V6 (DOHC, 24-valve) |
| Engine Power 2: | Approx. 182 hp @ 6000 rpm |
| Engine Torque 2: | Approx. 182 lb-ft @ 4500 rpm |
| Fuel System | |
| Fuel Delivery: | Multi-Point Fuel Injection (MPI) |
| Recommended Fuel: | 87 Octane Unleaded Gasoline |
| Performance | |
| Emission Control: | Catalytic converter, oxygen sensors, evaporative emission control system |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed Manual Transmission (M5GF3) |
| Optional | |
| Optional Transmission: | 4-speed Automatic Transmission (4A50-1) |
| Features | |
| Automatic Features: | Electronically controlled, sequential shifting capability (on some models) |
| Fluid Specification | |
| Automatic Transmission Fluid: | Kia Genuine ATF SP-III or equivalent (check manual for exact specification) |
| Fluid Capacity | |
| Automatic Transmission Fluid Capacity: | Approx. 7.0 - 7.5 Liters (pan drop/refill) |
| Dimensions | |
| Exterior | |
| Length: | 4550 mm (179.1 in) |
| Width: | 1790 mm (70.5 in) |
| Height: | 1605 mm (63.2 in) |
| Wheelbase: | 2720 mm (107.1 in) |
| Interior | |
| Passenger Volume: | Approx. 106.3 cu ft (5-seat), 103.8 cu ft (7-seat) |
| Cargo | |
| Cargo Volume Behind 3Rd Row: | Approx. 12.1 cu ft (7-seat model) |
| Cargo Volume Behind 2Nd Row: | Approx. 30.7 cu ft (7-seat model) |
| Cargo Volume Behind 1St Row: | Approx. 65.5 cu ft (7-seat model) |
| Weights | |
| Curb Weight Base: | Approx. 1500-1600 kg (3300-3527 lbs) |
| Gross Vehicle Weight Rating: | Varies by configuration, consult manual |
| Towing Capacity: | Typically not recommended or limited |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact Rating: | 5-Star (Driver and Passenger) |
| IIHS Side Impact Rating: | Good |
| Active Features | |
| ABS: | Standard (Anti-lock Braking System) |
| Ebd: | Standard (Electronic Brakeforce Distribution) |
| Traction Control: | Optional (on some trims) |
| Electronic Stability Control: | Optional (on some trims) |
| Passive Features | |
| Airbags Front: | Dual front airbags |
| Airbags Side: | Front side-impact airbags |
| Airbags Curtain: | Full-length side curtain airbags (optional, usually for 3-row models) |
| Seatbelts: | 3-point seatbelts with pretensioners (all rows) |
| Child Anchors: | LATCH (Lower Anchors and Tethers for CHildren) system |
| Technology Features | |
| Infotainment | |
| Audio System: | Standard AM/FM/CD player, optional MP3 capability, SiriusXM satellite radio (subscription required), auxiliary input jack. |
| Display: | Central dashboard display for audio and clock functions. |
| Driver Assistance | |
| Cruise Control: | Standard on most trims |
| Rear Parking Sensors: | Optional |
| Connectivity | |
| Usb Port: | Optional (late production) |
| Bluetooth: | Optional (late production, often with upgraded audio) |
| Maintenance | |
| Service Intervals | |
| Oil And Filter Change: | Every 5,000 miles or 6 months, whichever comes first (or 7,500 miles if using synthetic oil and severe driving conditions are avoided) |
| Engine Air Filter Replacement: | Every 30,000 miles or 24 months |
| Cabin Air Filter Replacement: | Every 15,000 miles or 12 months |
| Spark Plug Replacement G4Kc: | Every 60,000 miles (Iridium type) |
| Spark Plug Replacement G6Ea: | Every 60,000 miles (Iridium type) |
| Engine Coolant Flush: | Every 30,000 miles or 24 months |
| Automatic Transmission Fluid Change: | Every 60,000 miles or 48 months (under normal conditions) |
| Brake Fluid Change: | Every 30,000 miles or 24 months |
| Fluid Specifications | |
| Engine Oil Specification: | API SN/SN PLUS or ILSAC GF-5, SAE 5W-20 (recommended for G4KC); SAE 5W-30 (recommended for G6EA). Refer to manual for exact viscosity and API rating. |
| Engine Coolant Specification: | Ethylene Glycol based coolant, Asian Red or Long Life Pink/Orange type (e.g., Asian Red Long Life Coolant). Capacity approx. 7.5 - 8.5 Liters. |
| Power Steering Fluid: | Dexron III ATF or equivalent |
| Brake Fluid Specification: | DOT 3 or DOT 4 |
| Known Issues | |
| Common Complaints Engine: | Occasional oil consumption issues, timing chain/belt noise (depending on maintenance), early failure of serpentine belt tensioner. |
| Common Complaints Transmission: | Rough shifting in automatic transmissions, potential for solenoid issues if fluid maintenance is neglected. |
| Common Complaints Suspension Steering: | Worn control arm bushings, premature wear of front struts/shocks, power steering pump leaks. |
| Common Complaints Electrical: | Window regulator failures, power lock actuator issues, alternator failure. |
| Common Complaints HVAC: | AC system leaks (condenser, evaporator), blower motor resistor failure. |
| Vehicle History | |
| Brand Heritage | |
| Brand Origin: | South Korea |
| Brand Focus: | Value-oriented, practical vehicles |
| Model Evolution | |
| First Generation: | 2004-2009 (JC) |
| Second Generation: | 2009-2014 (XM) - Became known as the Kia Venga in some markets, but Rondo name persisted in others. |
| Mid Cycle Refresh: | The 2008 model represents the first generation (JC) which received a minor facelift for the 2008 model year. |
| Production | |
| Manufacturing Plant: | Hwasung Plant, South Korea |
| Production Years: | 2004-2009 (First Generation) |
| Awards & Recognition | |
| Recognitions | |
| Safety Awards: | Consistently received good safety ratings from NHTSA and IIHS, contributing to its appeal as a family vehicle. |
| Ratings | |
| Consumer Satisfaction: | Generally mixed to positive, with praise for practicality and value, but some criticism regarding powertrain refinement and fuel economy compared to competitors. |
| Certifications | |
| Emission Standards: | Meets applicable EPA emission standards for its model year. |