KIA RONDO CARENS (UN) 2007 G 2.7 DOHC Engine Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Rondo Carens Model Code: UN Year: 2007 Engine Variant Covered: 2.7L DOHC V6 GDI (Gasoline) Codes Engine Code Example: G6EA 👋 Introduction Market Position Market Positioning: The Kia Rondo (also known as Carens in many markets) was positioned as a versatile compact multi-purpose vehicle (MPV) or crossover, appealing to families seeking practicality and flexibility. Competitive Analysis Key Competitors 2007: Dodge Grand Caravan, Chrysler Pacifica, Toyota Sienna, Honda Odyssey, Mazda5, Ford Focus Wagon Key Features Vehicle Key Features: Flexible seating configurations, comfortable ride, spacious interior for its class, available third-row seating (depending on market configuration), practical for families and cargo transport. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Emission Control System, Cooling System, Lubrication System, Starting System, Charging System, Exhaust System, Intake System Page Count Page Count: Estimated 1500-2000+ pages (typical for comprehensive engine service manuals) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical Details: Engine assembly, disassembly, cylinder head, valve train, crankshaft, connecting rods, pistons, lubrication system, cooling system, timing system, engine diagnostics, rebuild procedures Engine Control System Coverage: Covers sensors (crankshaft position, camshaft position, O2, MAP, MAF, coolant temp), actuators (injectors, ignition coils, EVAP purge valve, throttle body), ECM data stream analysis, and diagnostic trouble codes (DTCs). Emission Control System Coverage: Details on the catalytic converter, oxygen sensors, evaporative emission (EVAP) system, and positive crankcase ventilation (PCV) system operation and service. Procedures Included Maintenance Procedures: Oil and filter change, spark plug replacement, coolant flush, belt inspection and replacement, air filter replacement, fuel filter replacement Repair Procedures: Engine rebuilds, head gasket replacement, piston ring replacement, valve stem seal replacement, oil pump repair, water pump replacement, timing chain/belt replacement, fuel injector service, spark plug diagnosis Troubleshooting Guides: Diagnostic flowcharts for common engine issues, DTC code interpretation, component testing procedures Timing System Repair: Comprehensive instructions for timing chain or belt inspection, tensioner replacement, and correct camshaft/crankshaft timing alignment. Lubrication System Service: Oil pump removal/installation, oil pressure testing, oil pan removal/installation, and oil cooler service (if applicable). Cooling System Repair: Radiator service, fan clutch/electric fan operation, thermostat replacement, water pump replacement, heater core service, and coolant leak diagnosis. Technical Depth Technical Depth: Comprehensive, covering from basic maintenance to in-depth engine overhaul and diagnostics. Diagnostic Procedures Depth: Detailed diagnostic procedures for engine performance, drivability issues, emissions faults, and starting/charging system problems, including wiring diagrams and component locations. 📊 Manual Specifications File Format File Format Details: Searchable PDF with high-resolution diagrams and printable pages. Print Quality Print Quality Description: Designed for clarity with sharp text and detailed illustrations, suitable for printing. Binding Type Binding Type Description: N/A (Digital Format) Paper Type Paper Type Description: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 2.7L V6 DOHC (Lambda) Displacement: 2656 cc (2.7 Liters) Bore X Stroke: 86.7 mm x 75.1 mm Compression Ratio: 9.4:1 (approximate) Valvetrain: DOHC (Double Overhead Camshafts), 24 Valves (4 per cylinder) Performance Horsepower Output: Approximately 180-190 hp @ 6000 rpm (market dependent) Torque Output: Approximately 180-190 lb-ft @ 4000 rpm (market dependent) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane Rating 87 recommended) Engine Controls ECM Type Example: Engine Control Module (ECM) controlling fuel, ignition, emissions, and other functions 🔧 Transmission Standard Transmission Type Standard: 5-Speed Automatic Optional Transmission Type Optional: None documented for this engine/year/model configuration. Features Automatic Transmission Features: Electronically controlled, adaptive shift logic, likely with manual mode ('Shiftronic' or similar) Fluid Specifications Transmission Fluid Type: Kia Genuine ATF SP-III or equivalent (refer to manual for exact spec) Fluid Capacity Transmission Fluid Capacity: Approximately 7.5 - 8.0 Liters (total capacity, drain and fill will be less) 📐 Dimensions Exterior Length: Approximately 4525 mm (178.1 inches) Width: Approximately 1780 mm (70.1 inches) Height: Approximately 1630 mm (64.2 inches) Wheelbase: Approximately 2720 mm (107.1 inches) Cargo Cargo Volume Behind Second Row: Approximately 330 Liters (11.6 cu ft) Cargo Volume Maximum: Approximately 1740 Liters (61.5 cu ft) with rear seats folded Weights Curb Weight: Approximately 1550 - 1650 kg (3417 - 3638 lbs) depending on trim and options Gross Vehicle Weight Rating: Approximately 2100 - 2200 kg (4630 - 4850 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 4 Stars (Driver), 5 Stars (Passenger) - Typical for the era, specific results vary by test year and configuration. IIHS Front Offset Crash Test Rating: Good or Acceptable (Good is highest) - Specific year and rating may vary, consult IIHS for precise data. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Control (ESC) (may be optional or standard depending on market/trim), Traction Control System (TCS) Passive Features Passive Safety Features: Front airbags (driver and passenger), Side airbags (front), Curtain airbags...
The Kia Rondo (also known as Carens in many markets) was positioned as a versatile compact multi-purpose vehicle (MPV) or crossover, appealing to families seeking practicality and flexibility.
Competitive Analysis
Key Competitors 2007:
Dodge Grand Caravan, Chrysler Pacifica, Toyota Sienna, Honda Odyssey, Mazda5, Ford Focus Wagon
Key Features
Vehicle Key Features:
Flexible seating configurations, comfortable ride, spacious interior for its class, available third-row seating (depending on market configuration), practical for families and cargo transport.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Emission Control System, Cooling System, Lubrication System, Starting System, Charging System, Exhaust System, Intake System
Page Count
Page Count:
Estimated 1500-2000+ pages (typical for comprehensive engine service manuals)
Details on the catalytic converter, oxygen sensors, evaporative emission (EVAP) system, and positive crankcase ventilation (PCV) system operation and service.
Procedures Included
Maintenance Procedures:
Oil and filter change, spark plug replacement, coolant flush, belt inspection and replacement, air filter replacement, fuel filter replacement
Repair Procedures:
Engine rebuilds, head gasket replacement, piston ring replacement, valve stem seal replacement, oil pump repair, water pump replacement, timing chain/belt replacement, fuel injector service, spark plug diagnosis
Troubleshooting Guides:
Diagnostic flowcharts for common engine issues, DTC code interpretation, component testing procedures
Timing System Repair:
Comprehensive instructions for timing chain or belt inspection, tensioner replacement, and correct camshaft/crankshaft timing alignment.
Lubrication System Service:
Oil pump removal/installation, oil pressure testing, oil pan removal/installation, and oil cooler service (if applicable).
Cooling System Repair:
Radiator service, fan clutch/electric fan operation, thermostat replacement, water pump replacement, heater core service, and coolant leak diagnosis.
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance to in-depth engine overhaul and diagnostics.
Diagnostic Procedures Depth:
Detailed diagnostic procedures for engine performance, drivability issues, emissions faults, and starting/charging system problems, including wiring diagrams and component locations.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF with high-resolution diagrams and printable pages.
Print Quality
Print Quality Description:
Designed for clarity with sharp text and detailed illustrations, suitable for printing.
Binding Type
Binding Type Description:
N/A (Digital Format)
Paper Type
Paper Type Description:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.7L V6 DOHC (Lambda)
Displacement:
2656 cc (2.7 Liters)
Bore X Stroke:
86.7 mm x 75.1 mm
Compression Ratio:
9.4:1 (approximate)
Valvetrain:
DOHC (Double Overhead Camshafts), 24 Valves (4 per cylinder)
Performance
Horsepower Output:
Approximately 180-190 hp @ 6000 rpm (market dependent)
Torque Output:
Approximately 180-190 lb-ft @ 4000 rpm (market dependent)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane Rating 87 recommended)
Engine Controls
ECM Type Example:
Engine Control Module (ECM) controlling fuel, ignition, emissions, and other functions
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Automatic
Optional
Transmission Type Optional:
None documented for this engine/year/model configuration.
Features
Automatic Transmission Features:
Electronically controlled, adaptive shift logic, likely with manual mode ('Shiftronic' or similar)
Fluid Specifications
Transmission Fluid Type:
Kia Genuine ATF SP-III or equivalent (refer to manual for exact spec)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 7.5 - 8.0 Liters (total capacity, drain and fill will be less)
📐 Dimensions
Exterior
Length:
Approximately 4525 mm (178.1 inches)
Width:
Approximately 1780 mm (70.1 inches)
Height:
Approximately 1630 mm (64.2 inches)
Wheelbase:
Approximately 2720 mm (107.1 inches)
Cargo
Cargo Volume Behind Second Row:
Approximately 330 Liters (11.6 cu ft)
Cargo Volume Maximum:
Approximately 1740 Liters (61.5 cu ft) with rear seats folded
Weights
Curb Weight:
Approximately 1550 - 1650 kg (3417 - 3638 lbs) depending on trim and options
Gross Vehicle Weight Rating:
Approximately 2100 - 2200 kg (4630 - 4850 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 Stars (Driver), 5 Stars (Passenger) - Typical for the era, specific results vary by test year and configuration.
IIHS Front Offset Crash Test Rating:
Good or Acceptable (Good is highest) - Specific year and rating may vary, consult IIHS for precise data.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC) (may be optional or standard depending on market/trim), Traction Control System (TCS)
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), Side airbags (front), Curtain airbags (front and second row, optional), Seatbelt pretensioners, LATCH child seat anchors
💡 Technology Features
Infotainment
Infotainment Features Typical 2007:
AM/FM/CD stereo with auxiliary input, optional satellite radio, optional navigation system (market dependent).
Auxiliary audio input jack, Bluetooth hands-free system (optional on higher trims).
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions). Severe driving conditions may require more frequent changes.
Engine Air Filter Replacement Interval:
Every 15,000 miles (24,000 km) or 12 months, or sooner if conditions are dusty.
Spark Plug Replacement Interval:
Every 60,000 miles (96,000 km) for Iridium spark plugs (if equipped, otherwise check manual). OEM recommendation for this engine typically specifies Iridium plugs.
Coolant Replacement Interval:
First replacement at 60,000 miles (96,000 km) or 4 years, then every 30,000 miles (48,000 km) or 2 years thereafter.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API SN or ILSAC GF-5 certified (refer to manual for specific Kia approval, e.g., Kia Genuine Oil).
Engine Oil Capacity:
Approximately 4.7 Liters (5.0 US Quarts) with filter change.
Coolant Type:
Ethylene Glycol based coolant (Asian Red/Pink Long Life Coolant), ensuring freeze protection and corrosion resistance. Kia specified 'Long Life Coolant'.
Rough shifting, delayed engagement, torque converter shudder (may require fluid service or internal repair).
📚 Vehicle History
Brand Heritage
Kia Brand Heritage Summary:
Kia, a South Korean automaker, has a history dating back to 1944. It has evolved significantly, becoming a global player known for value, design, and improving reliability. The Rondo/Carens represents Kia's entry into the flexible MPV/crossover segment.
Model Evolution
Rondo Carens Generation Covered:
This manual covers the second generation (UN) of the Kia Carens/Rondo, which was produced from 2006 to 2013.
Production
Production Plant Locations:
Primary production located in South Korea. May have also been assembled in other Kia facilities globally.
🏆 Awards & Recognition
Recognitions
Model Awards General:
While specific awards for the 2007 Rondo Carens 2.7L are not widely publicized, the Kia brand and its models have received recognition for value, design, and reliability improvements over the years from automotive publications.
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