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KIA SORENTO (BL) 2005 G 3.5 DOHC Engine Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Generation: BL Year: 2005 Codes Engine Code: G3.5 DOHC 👋 Introduction Market Position Vehicle Segment: Mid-size SUV Target Audience: Families, light off-road enthusiasts Competitive Analysis Key Competitors: Toyota Highlander, Honda Pilot, Ford Explorer Key Features Platform: Body-on-frame (shared with Kia Sedona/Carnival) Body Styles: 4-door SUV Drivetrain: Rear-wheel drive (RWD) standard, All-wheel drive (AWD) optional 📋 Manual Details Coverage Areas Primary Focus: Engine Service and Repair Diagnostic Procedures: Included Maintenance Schedules: Included Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete Engine Electrical: Extensive Fuel System: Complete Ignition System: Complete Cooling System: Complete Exhaust System: Covered Emission Control: Covered Procedures Included Routine Maintenance: Included Troubleshooting: Comprehensive Component Removal Installation: Detailed Engine Rebuilding: Included Diagnostic Trouble Codes: Explained Technical Depth Depth: Advanced Diagnostic Charts: Included Torque Specifications: Provided Electrical Diagrams: Included 📊 Manual Specifications File Format Searchable Text: Yes Printable: Yes Print Quality Image Clarity: High Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V6, DOHC Displacement: 3.5 Liters (3497 cc) Engine Family: Hyundai Lambda engine family Bore X Stroke: 93.0 mm x 82.7 mm Compression Ratio: 9.4:1 Performance Horsepower: 205 hp @ 5500 rpm (approx.) Torque: 227 lb-ft @ 3500 rpm (approx.) Fuel System Fuel Delivery: Electronic Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Regular Gasoline (87 octane recommended) Fluid Capacity Engine Oil Capacity: 5.5 Liters (5.8 US Quarts) with filter change Fluid Specifications Engine Oil Type: SAE 5W-30 API SM or higher 🔧 Transmission Standard Transmission Type: 5-speed Automatic Optional Transmission Type: N/A for this engine/year combination Features Transmission Fluid Type: Kia Genuine ATF SP-III (or equivalent) Fluid Capacity Transmission Fluid Capacity: Approximately 7.8 Liters (8.2 US Quarts) for a full drain and refill 📐 Dimensions Exterior Length: 4735 mm (186.4 in) Width: 1890 mm (74.4 in) Height: 1765 mm (69.5 in) Wheelbase: 2700 mm (106.3 in) Weights Curb Weight: Approx. 1950-2050 kg (4300-4520 lbs) depending on configuration Gross Vehicle Weight Rating: Approx. 2650 kg (5842 lbs) Towing Capacity: Up to 3500 lbs (1588 kg) with proper towing package 🛡️ Safety Features Ratings NHTSA Front Rollover: 4/5 Stars IIHS Side Impact: Acceptable Active Features ABS: Standard Traction Control: Optional/Standard on AWD Electronic Stability Control: Optional/Standard on AWD Passive Features Airbags Front: Dual front airbags Airbags Side: Optional front side-impact airbags Airbags Curtain: Optional side-curtain airbags Seatbelts: 3-point with pretensioners 💡 Technology Features Infotainment Audio System: AM/FM/CD stereo with optional premium sound and subwoofer Navigation: Optional factory navigation system Driver Assistance Cruise Control: Standard Parking Sensors: Optional rear parking sensors Connectivity Auxiliary Input: Available on some trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months Air Filter Replacement: Every 15,000 miles (24,000 km) Spark Plug Replacement: Every 100,000 miles (160,000 km) (Iridium/Platinum) Transmission Fluid Change: Every 60,000 miles (96,000 km) or 4 years Fluid Specifications Coolant Type: Ethylene Glycol based coolant (Green) - Asian vehicle formula recommended Coolant Capacity: Approx. 9.5 Liters (10 US Quarts) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Issue 1: Variable valve timing (VVT) solenoid issues leading to rough idle or check engine light. Common Issue 2: Catalytic converter efficiency issues. Common Issue 3: Water pump leaks on older models. Common Issue 4: Occasional transmission shifting complaints; fluid and filter changes are critical. 📚 Vehicle History Brand Heritage Manufacturer: Kia Motors Corporation Model Evolution First Generation: 2001 (FQ) Second Generation: 2006 (BL) - This manual covers this generation. Production Production Years Bl Generation: 2006-2009 Manufacturing Locations: South Korea 🏆 Awards & Recognition Recognitions Award Name: KBB.com Best Family Cars (for specific model years) Ratings Consumer Reports Reliability: Average to Above Average (depending on specific year and components)
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KIA SORENTO (BL) 2005 G 3.5 DOHC Engine Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Generation:
BL
Year:
2005
Codes
Engine Code:
G3.5 DOHC
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV
Target Audience:
Families, light off-road enthusiasts
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Ford Explorer
Key Features
Platform:
Body-on-frame (shared with Kia Sedona/Carnival)
Body Styles:
4-door SUV
Drivetrain:
Rear-wheel drive (RWD) standard, All-wheel drive (AWD) optional
📋 Manual Details
Coverage Areas
Primary Focus:
Engine Service and Repair
Diagnostic Procedures:
Included
Maintenance Schedules:
Included
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete
Engine Electrical:
Extensive
Fuel System:
Complete
Ignition System:
Complete
Cooling System:
Complete
Exhaust System:
Covered
Emission Control:
Covered
Procedures Included
Routine Maintenance:
Included
Troubleshooting:
Comprehensive
Component Removal Installation:
Detailed
Engine Rebuilding:
Included
Diagnostic Trouble Codes:
Explained
Technical Depth
Depth:
Advanced
Diagnostic Charts:
Included
Torque Specifications:
Provided
Electrical Diagrams:
Included
📊 Manual Specifications
File Format
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Clarity:
High
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6, DOHC
Displacement:
3.5 Liters (3497 cc)
Engine Family:
Hyundai Lambda engine family
Bore X Stroke:
93.0 mm x 82.7 mm
Compression Ratio:
9.4:1
Performance
Horsepower:
205 hp @ 5500 rpm (approx.)
Torque:
227 lb-ft @ 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Regular Gasoline (87 octane recommended)
Fluid Capacity
Engine Oil Capacity:
5.5 Liters (5.8 US Quarts) with filter change
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SM or higher
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic
Optional
Transmission Type:
N/A for this engine/year combination
Features
Transmission Fluid Type:
Kia Genuine ATF SP-III (or equivalent)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 7.8 Liters (8.2 US Quarts) for a full drain and refill
📐 Dimensions
Exterior
Length:
4735 mm (186.4 in)
Width:
1890 mm (74.4 in)
Height:
1765 mm (69.5 in)
Wheelbase:
2700 mm (106.3 in)
Weights
Curb Weight:
Approx. 1950-2050 kg (4300-4520 lbs) depending on configuration
Gross Vehicle Weight Rating:
Approx. 2650 kg (5842 lbs)
Towing Capacity:
Up to 3500 lbs (1588 kg) with proper towing package
🛡️ Safety Features
Ratings
NHTSA Front Rollover:
4/5 Stars
IIHS Side Impact:
Acceptable
Active Features
ABS:
Standard
Traction Control:
Optional/Standard on AWD
Electronic Stability Control:
Optional/Standard on AWD
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Optional front side-impact airbags
Airbags Curtain:
Optional side-curtain airbags
Seatbelts:
3-point with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD stereo with optional premium sound and subwoofer
Navigation:
Optional factory navigation system
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear parking sensors
Connectivity
Auxiliary Input:
Available on some trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (Iridium/Platinum)
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 4 years
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant (Green) - Asian vehicle formula recommended
Coolant Capacity:
Approx. 9.5 Liters (10 US Quarts)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issue 1:
Variable valve timing (VVT) solenoid issues leading to rough idle or check engine light.
Common Issue 2:
Catalytic converter efficiency issues.
Common Issue 3:
Water pump leaks on older models.
Common Issue 4:
Occasional transmission shifting complaints; fluid and filter changes are critical.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation
Model Evolution
First Generation:
2001 (FQ)
Second Generation:
2006 (BL) - This manual covers this generation.
Production
Production Years Bl Generation:
2006-2009
Manufacturing Locations:
South Korea
🏆 Awards & Recognition
Recognitions
Award Name:
KBB.com Best Family Cars (for specific model years)
Ratings
Consumer Reports Reliability:
Average to Above Average (depending on specific year and components)
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