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KIA Sorento 2012 OEM Factory Electronic Troubleshooting Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 Codes Product Code: KIA-SRT-2012-OEM-ETSRM Generation Generation Code: XM 👋 Introduction Market Position Segment: Mid-size Crossover SUV Target Audience: Families, individuals seeking versatile transportation with available third-row seating. Competitive Analysis Key Competitors: Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Hyundai Santa Fe. Key Features Design Philosophy: Stylish and functional design, emphasizing space and versatility. Value Proposition: Offering a strong balance of features, performance, and value in its segment. Manual Value: Provides authoritative, in-depth technical information for accurate repairs and maintenance, reducing reliance on guesswork or unreliable sources. 📋 Manual Details Coverage Areas Diagnostic Coverage: Comprehensive diagnostic procedures, troubleshooting guides, fault code explanations, wiring diagrams. Maintenance Coverage: Scheduled maintenance intervals, fluid level checks, filter replacements, lubrication points. Repair Coverage: Detailed step-by-step repair instructions for all major mechanical and electrical systems. Electrical Coverage: Complete wiring diagrams, component locations, electrical system troubleshooting. Body And Chassis Coverage: Body panel removal, collision repair information, chassis components, suspension, steering. Page Count Estimated Page Count: 3000+ Manual Type Type: OEM Factory Electronic Troubleshooting Service Repair Manual Language Language: English Format Format: Electronic (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing system. Engine Performance: Fuel injection system, ignition system, emissions control, turbocharging (if applicable). Transmission Manual: Manual transmission internal components, clutch system, shift linkage. Transmission Automatic: Automatic transmission internal components, valve body, torque converter, transmission control module (TCM). Drivetrain: Driveshafts, CV joints, differentials, all-wheel drive system. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms. Steering: Power steering system, steering column, steering rack/gearbox. Brakes: Brake system components, calipers, rotors, brake pads, ABS system, EBD, parking brake. Electrical Engine Controls: ECU/ECM, sensors (crankshaft, camshaft, O2, MAF, MAP), actuators. Body Electrical: Lighting systems, power windows, power locks, mirrors, wipers, horn. Comfort And Convenience: HVAC system, climate control, interior trim, seats, audio system. Safety Systems: Airbag system, seatbelt pre-tensioners, Tire Pressure Monitoring System (TPMS). Infotainment And Navigation: Audio system diagnostics, navigation system troubleshooting, Bluetooth integration. Procedures Included Diagnostic Procedures: Symptom-based troubleshooting, guided diagnostics, specific fault code analysis. Repair Procedures: Component removal and installation, component testing, calibration procedures. Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush. Troubleshooting Charts: Step-by-step guides for diagnosing common and uncommon issues. Wiring Diagrams: Detailed, system-specific wiring diagrams with connector pinouts and component identification. Torque Specifications: Precise torque values for critical fasteners across all systems. Special Tool Requirements: Identification of specialized tools needed for specific repairs or diagnostics. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: G4KM (2.4L Theta II GDI), G6DC (3.5L Lambda II MPI) Engine Displacement 2 4L: 2359 cc (143.9 cu in) Engine Displacement 3 5L: 3470 cc (211.7 cu in) Performance Horsepower 2 4L: 175 hp @ 6000 rpm (approx.) Torque 2 4L: 169 lb-ft @ 4000 rpm (approx.) Horsepower 3 5L: 276 hp @ 6300 rpm (approx.) Torque 3 5L: 248 lb-ft @ 5000 rpm (approx.) Fuel System Fuel Delivery 2 4L: Gasoline Direct Injection (GDI) Fuel Delivery 3 5L: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Emission Controls Emission Standard: EPA Tier 2 Bin 5 compliant (varies by region) 🔧 Transmission Standard Standard Transmission 2 4L: 6-speed manual transmission Standard Transmission 3 5L: 6-speed automatic transmission Optional Optional Transmission 2 4L: 6-speed automatic transmission Optional Transmission 3 5L: N/A (3.5L only equipped with automatic) Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Automatic Transmission Features: Electronically controlled, Sequential Sportmatic shifting. Fluid Specifications Automatic Transmission Fluid: Kia Genuine ATF SP-IV (or equivalent) 📐 Dimensions Exterior Length: 188.4 inches (4785 mm) Width: 74.4 inches (1890 mm) Height: 68.1 inches (1730 mm) Wheelbase: 108.7 inches (2760 mm) Weights Curb Weight 2 4L FWD: 3,968 lbs (1800 kg) approx. Curb Weight 3 5L AWD: 4,475 lbs (2030 kg) approx. Gross Vehicle Weight Rating Gvwr: 5,732 lbs (2600 kg) for 3.5L AWD (approx.) Towing Capacity: Up to 5,000 lbs (2270 kg) when properly equipped (3.5L AWD recommended) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4-Star (2012 Model Year, varies by configuration) IIHS Top Safety Pick: Yes (for models with specific safety features and configurations) Active Features Electronic Stability Control: Standard Traction Control: Standard Antilock Braking System ABS: Standard Electronic Brakeforce Distribution Ebd: Standard Brake Assist Bas: Standard Passive Features Airbag System: Dual front airbags, front side airbags, side curtain airbags (all rows). Seatbelts: 3-point front and rear seatbelts with pretensioners and load limiters. Child Seat Anchors: LATCH (Lower...
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KIA Sorento 2012 OEM Factory Electronic Troubleshooting Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2012
Codes
Product Code:
KIA-SRT-2012-OEM-ETSRM
Generation
Generation Code:
XM
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV
Target Audience:
Families, individuals seeking versatile transportation with available third-row seating.
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Hyundai Santa Fe.
Key Features
Design Philosophy:
Stylish and functional design, emphasizing space and versatility.
Value Proposition:
Offering a strong balance of features, performance, and value in its segment.
Manual Value:
Provides authoritative, in-depth technical information for accurate repairs and maintenance, reducing reliance on guesswork or unreliable sources.
📋 Manual Details
Coverage Areas
Diagnostic Coverage:
Comprehensive diagnostic procedures, troubleshooting guides, fault code explanations, wiring diagrams.
Maintenance Coverage:
Scheduled maintenance intervals, fluid level checks, filter replacements, lubrication points.
Repair Coverage:
Detailed step-by-step repair instructions for all major mechanical and electrical systems.
Electrical Coverage:
Complete wiring diagrams, component locations, electrical system troubleshooting.
Body And Chassis Coverage:
Body panel removal, collision repair information, chassis components, suspension, steering.
Page Count
Estimated Page Count:
3000+
Manual Type
Type:
OEM Factory Electronic Troubleshooting Service Repair Manual
Language
Language:
English
Format
Format:
Electronic (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing system.
Engine Performance:
Fuel injection system, ignition system, emissions control, turbocharging (if applicable).
Transmission Manual:
Manual transmission internal components, clutch system, shift linkage.
Transmission Automatic:
Automatic transmission internal components, valve body, torque converter, transmission control module (TCM).
Drivetrain:
Driveshafts, CV joints, differentials, all-wheel drive system.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms.
Steering:
Power steering system, steering column, steering rack/gearbox.
Brakes:
Brake system components, calipers, rotors, brake pads, ABS system, EBD, parking brake.
Electrical Engine Controls:
ECU/ECM, sensors (crankshaft, camshaft, O2, MAF, MAP), actuators.
Body Electrical:
Lighting systems, power windows, power locks, mirrors, wipers, horn.
Comfort And Convenience:
HVAC system, climate control, interior trim, seats, audio system.
Safety Systems:
Airbag system, seatbelt pre-tensioners, Tire Pressure Monitoring System (TPMS).
Infotainment And Navigation:
Audio system diagnostics, navigation system troubleshooting, Bluetooth integration.
Procedures Included
Diagnostic Procedures:
Symptom-based troubleshooting, guided diagnostics, specific fault code analysis.
Repair Procedures:
Component removal and installation, component testing, calibration procedures.
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush.
Troubleshooting Charts:
Step-by-step guides for diagnosing common and uncommon issues.
Wiring Diagrams:
Detailed, system-specific wiring diagrams with connector pinouts and component identification.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Special Tool Requirements:
Identification of specialized tools needed for specific repairs or diagnostics.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
G4KM (2.4L Theta II GDI), G6DC (3.5L Lambda II MPI)
Engine Displacement 2 4L:
2359 cc (143.9 cu in)
Engine Displacement 3 5L:
3470 cc (211.7 cu in)
Performance
Horsepower 2 4L:
175 hp @ 6000 rpm (approx.)
Torque 2 4L:
169 lb-ft @ 4000 rpm (approx.)
Horsepower 3 5L:
276 hp @ 6300 rpm (approx.)
Torque 3 5L:
248 lb-ft @ 5000 rpm (approx.)
Fuel System
Fuel Delivery 2 4L:
Gasoline Direct Injection (GDI)
Fuel Delivery 3 5L:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Emission Controls
Emission Standard:
EPA Tier 2 Bin 5 compliant (varies by region)
🔧 Transmission
Standard
Standard Transmission 2 4L:
6-speed manual transmission
Standard Transmission 3 5L:
6-speed automatic transmission
Optional
Optional Transmission 2 4L:
6-speed automatic transmission
Optional Transmission 3 5L:
N/A (3.5L only equipped with automatic)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Automatic Transmission Features:
Electronically controlled, Sequential Sportmatic shifting.
Fluid Specifications
Automatic Transmission Fluid:
Kia Genuine ATF SP-IV (or equivalent)
📐 Dimensions
Exterior
Length:
188.4 inches (4785 mm)
Width:
74.4 inches (1890 mm)
Height:
68.1 inches (1730 mm)
Wheelbase:
108.7 inches (2760 mm)
Weights
Curb Weight 2 4L FWD:
3,968 lbs (1800 kg) approx.
Curb Weight 3 5L AWD:
4,475 lbs (2030 kg) approx.
Gross Vehicle Weight Rating Gvwr:
5,732 lbs (2600 kg) for 3.5L AWD (approx.)
Towing Capacity:
Up to 5,000 lbs (2270 kg) when properly equipped (3.5L AWD recommended)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-Star (2012 Model Year, varies by configuration)
IIHS Top Safety Pick:
Yes (for models with specific safety features and configurations)
Active Features
Electronic Stability Control:
Standard
Traction Control:
Standard
Antilock Braking System ABS:
Standard
Electronic Brakeforce Distribution Ebd:
Standard
Brake Assist Bas:
Standard
Passive Features
Airbag System:
Dual front airbags, front side airbags, side curtain airbags (all rows).
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Infotainment System:
Available touchscreen infotainment system with AM/FM/CD/MP3, SiriusXM Satellite Radio, and optional navigation.
Audio System:
Standard 6-speaker audio system; optional Infinity premium audio system.
Driver Assistance
Backup Camera:
Available as an option or part of a package, often integrated with the infotainment display.
Parking Sensors:
Available rear parking assist sensors.
Connectivity
Bluetooth Hands-Free:
Available Bluetooth wireless technology for hands-free calling and audio streaming.
Usb Aux Ports:
Standard USB and auxiliary input jacks for media devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement Interval:
Every 30,000 miles (48,000 km) or as needed based on conditions.
Cabin Air Filter Replacement Interval:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement Interval 2 4L:
Every 105,000 miles (169,000 km) for iridium-tipped plugs.
Brake Fluid Flush Interval:
Every 24 months or 30,000 miles (48,000 km), whichever comes first.
Coolant Flush Interval:
First flush at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 24 months thereafter.
Fluid Specifications
Engine Oil Specification:
SAE 0W-20 API SN/ILSAC GF-5 (for 2.4L GDI), SAE 5W-20 API SN/ILSAC GF-5 (for 3.5L MPI)
Engine Oil Capacity 2 4L:
4.8 US quarts (4.6 liters) with filter change.
Engine Oil Capacity 3 5L:
6.9 US quarts (6.5 liters) with filter change.
Coolant Specification:
HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) Extended Life Antifreeze/Coolant, typically red or orange in color.
Coolant Capacity:
Approx. 8.0 US quarts (7.6 liters) for 2.4L, 9.5 US quarts (9.0 liters) for 3.5L.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Knock Sensor Issues:
Some reports of false knock sensor codes, potentially leading to reduced performance or check engine lights.
Thermostat Failures:
Occasional reports of thermostat housing leaks or failures affecting engine temperature regulation.
Cv Joint Wear:
Front CV joints can experience wear, leading to clicking noises during turns, especially on AWD models.
Paint Chipping:
Some owners have reported susceptibility to paint chipping on the front fascia and hood.
Tpms Sensor Issues:
Infrequent issues with TPMS sensor battery life or connectivity.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles.
Model Evolution
Sorento Generation Xm:
The 2012 Sorento marked the second generation (XM) of the model, introducing a significant redesign with a unibody construction and new powertrain options.
Key Changes 2012:
Transition to a unibody platform, introduction of the more powerful 3.5L Lambda II V6 engine, improved fuel efficiency, and a revised interior and exterior styling.
Production
Production Start Year:
2002
Production Location:
Hwaseong, South Korea; West Point, Georgia, USA (for North American market)
🏆 Awards & Recognition
Recognitions
IIHS Award 2012:
The 2012 Sorento earned an IIHS Top Safety Pick award, highlighting its good performance in crash tests.
Ratings
Consumer Reports Rating:
Varies by year and specific model configuration; generally rated as average to good for reliability and owner satisfaction.
Certifications
Epa Fuel Economy 2 4L FWD:
21 MPG City / 30 MPG Highway (approx.)
Epa Fuel Economy 3 5L AWD:
17 MPG City / 23 MPG Highway (approx.)
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