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KIA SPORTAGE (KM) 2005 G 2.7 DOHC Service Repair Manual
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Basic Information Identification Make: Kia Model: Sportage Generation Code: KM Year: 2005 Engine Variant: 2.7L DOHC V6 Codes Engine Code: G6BA Introduction Market Position Segment: Compact SUV Target Audience: DIY...
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| Basic Information | |
| Identification | |
| Make: | Kia |
| Model: | Sportage |
| Generation Code: | KM |
| Year: | 2005 |
| Engine Variant: | 2.7L DOHC V6 |
| Codes | |
| Engine Code: | G6BA |
| Introduction | |
| Market Position | |
| Segment: | Compact SUV |
| Target Audience: | DIY mechanics, independent repair shops, owners seeking in-depth knowledge |
| Competitive Analysis | |
| Competitors 2005: | Honda CR-V, Toyota RAV4, Ford Escape, Hyundai Tucson |
| Key Features | |
| Vehicle Appeal: | Affordable SUV with decent capability and distinctive styling for its era |
| Manual Value Proposition: | Empowers owners to perform complex repairs and maintenance, saving on dealership costs |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Complete factory service and repair |
| Diagnostic Coverage: | Extensive troubleshooting and diagnostic procedures |
| Maintenance Coverage: | Scheduled maintenance, routine checks, and fluid services |
| Repair Coverage: | Detailed step-by-step repair instructions for all major systems |
| Electrical Coverage: | Wiring diagrams, component testing, and electrical system diagnostics |
| Body Coverage: | Body panel removal/installation, collision repair, interior trim |
| Page Count | |
| Estimated Pages: | 1500+ |
| Manual Type | |
| Type: | Factory Service Manual (FSM) |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital (PDF) |
| Searchability: | Searchable text content |
| Print Quality: | High-resolution, clear diagrams and text |
| Accessibility: | Viewable on multiple devices (PC, tablet, smartphone) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete engine overhaul, cylinder head, pistons, crankshaft, timing components |
| Engine Management: | Fuel injection, ignition system, emissions control, sensors, ECU diagnostics |
| Transmission Manual: | Clutch, gearbox overhaul, shift mechanism |
| Transmission Automatic: | ATF change, valve body, torque converter, solenoids, transmission control module (TCM) |
| Drivetrain: | Front axle, rear axle, differentials, driveshafts, CV joints, transfer case (if applicable) |
| Suspension: | Front suspension (McPherson strut, control arms), rear suspension (multi-link), shock absorbers, springs |
| Steering: | Power steering system, steering rack, tie rods, steering column |
| Brakes: | Hydraulic system, ABS, EBD, brake pads, rotors, calipers, bleeding procedures |
| Cooling System: | Radiator, water pump, thermostat, coolant hoses, fan operation |
| Fuel System: | Fuel pump, fuel filter, fuel injectors, fuel tank, evaporative emission control (EVAP) |
| Exhaust System: | Exhaust manifold, catalytic converter, mufflers, pipes, O2 sensors |
| HVAC: | Air conditioning, heating, ventilation, blower motor, refrigerant system |
| Electrical System: | Battery, alternator, starter motor, lighting, power windows, central locking |
| Body And Trim: | Door panels, dashboard, headliner, exterior trim, bumpers |
| Safety Systems: | Airbag system, seatbelt pretensioners |
| Procedures Included | |
| Routine Maintenance: | Oil and filter changes, spark plug replacement, air filter replacement, fluid checks |
| Component Replacement: | Detailed instructions for replacing all major and minor components |
| Troubleshooting: | Symptom-based diagnostics, fault code interpretation, common problem solutions |
| Rebuilding Procedures: | Complete overhaul procedures for engine and transmission |
| Calibration And Adjustment: | Wheel alignment, headlight aiming, throttle body cleaning/calibration |
| Wiring Harness Repair: | Locating and repairing damaged wires, connector servicing |
| Torque Specifications: | Critical torque values for all fasteners |
| Technical Depth | |
| Depth: | Comprehensive, from basic maintenance to full rebuilds |
| Diagnostic Tools: | Information on using OBD-II scanners and specialized Kia diagnostic tools |
| Diagrams Quality: | High-quality, detailed, and clear exploded view diagrams |
| Schematics: | Detailed electrical schematics for all systems |
| Manual Specifications | |
| File Format | |
| Type: | |
| Print Quality | |
| Resolution: | 300 DPI (typical for high-quality PDFs) |
| Binding Type | |
| Binding: | N/A (Digital Format) |
| Paper Type | |
| Paper Type: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | DOHC V6 |
| Displacement: | 2.7 Liters (2656 cc) |
| Bore X Stroke: | 86.7 mm x 75.0 mm |
| Compression Ratio: | 9.8:1 |
| Performance | |
| Horsepower: | 173 hp @ 6000 rpm |
| Torque: | 178 lb-ft @ 4000 rpm |
| Fuel System | |
| Fuel Delivery: | Electronic Multi-Point Fuel Injection (MPI) |
| Fuel Type: | Unleaded Gasoline |
| Recommended Octane: | 87 Octane (can use higher) |
| Engine Features | |
| Valvetrain: | Dual Overhead Camshafts (DOHC), 4 valves per cylinder |
| Engine Mounting: | Transverse, front-mounted |
| Timing System: | Timing Belt (Service interval typically 60,000 miles or 5 years) |
| Transmission | |
| Standard | |
| Transmission Type: | 5-Speed Manual (common, though automatic was more prevalent) |
| Optional | |
| Transmission Type: | 4-Speed Automatic (likely more common with the V6) |
| Features | |
| Drivetrain Options: | Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) |
| Fluid Specifications Auto | |
| Automatic Transmission Fluid: | Kia ATF SP-III or equivalent |
| Fluid Capacities Auto | |
| Automatic Transmission Capacity: | Approx. 7.6 Liters (16.1 US Pints) for a complete refill |
| Dimensions | |
| Exterior | |
| Length: | Approx. 174.0 inches (4420 mm) |
| Width: | Approx. 70.1 inches (1780 mm) |
| Height: | Approx. 66.1 inches (1680 mm) |
| Wheelbase: | Approx. 103.1 inches (2619 mm) |
| Weights | |
| Curb Weight: | Approx. 3550 - 3800 lbs (1610 - 1725 kg) depending on configuration |
| Gross Vehicle Weight Rating: | Approx. 4850 lbs (2200 kg) |
| Cargo | |
| Cargo Volume Seats Up: | Approx. 24.3 cu ft (688 L) |
| Cargo Volume Seats Down: | Approx. 66.3 cu ft (1877 L) |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact: | 4-star (Driver), 5-star (Passenger) - Representative for the generation |
| IIHS Side Impact: | Acceptable - Representative for the generation |
| Active Features | |
| ABS: | Standard Anti-lock Braking System |
| Ebd: | Standard Electronic Brakeforce Distribution |
| Traction Control: | Available Traction Control System (TCS) |
| Passive Features | |
| Airbags: | Front driver and passenger airbags, available side curtain airbags |
| Seatbelts: | Three-point seatbelts with pretensioners and load limiters |
| Technology Features | |
| Infotainment | |
| Head Unit Options: | Factory AM/FM/CD player, optional premium audio systems |
| Connectivity: | Auxiliary input jack (on some models/trims) |
| Driver Assistance | |
| Cruise Control: | Standard on most trims |
| Parking Assist: | Rear parking sensors available on higher trims |
| Interior Tech | |
| Climate Control: | Manual A/C and heating, optional automatic climate control |
| Power Features: | Power windows, power door locks, power mirrors |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 7,500 miles (12,000 km) or 6 months, whichever comes first |
| Engine Oil Filter: | Replace with every oil change |
| Engine Air Filter: | Every 15,000 miles (24,000 km) |
| Cabin Air Filter: | Every 15,000 miles (24,000 km) |
| Spark Plugs: | Every 100,000 miles (160,000 km) (if using Iridium plugs as specified) |
| Timing Belt: | Every 60,000 miles (96,000 km) or 5 years |
| Coolant Flush: | Every 30,000 miles (48,000 km) or 2 years |
| Brake Fluid Flush: | Every 30,000 miles (48,000 km) or 2 years |
| Fluid Specifications | |
| Engine Oil Type: | API SN or higher, SAE 5W-30 recommended |
| Engine Oil Capacity: | Approx. 4.5 Liters (4.8 US Quarts) with filter change |
| Coolant Type: | Asian Blue Long Life Coolant (or equivalent HOAT coolant) |
| Power Steering Fluid: | Kia Genuine Power Steering Fluid or Dexron III/Mercon compatible ATF |
| Brake Fluid Type: | DOT 3 or DOT 4 |
| Known Issues | |
| Common Issues V6: | Timing belt failure (if not replaced per schedule), oil leaks from valve covers or oil pan, occasional HVAC blower motor issues, potential for wheel bearing wear |
| Part Numbers | |
| Oil Filter Example: | Mann-Filter W 940/24, Kia 26300-35503 (verify based on specific engine build) |
| Air Filter Example: | Fram CA8777, Kia 28113-2X000 (verify based on specific engine build) |
| Timing Belt Kit Example: | Gates TCKWP1 (includes belt, tensioner, idler, water pump - highly recommended to replace as a kit) |
| Vehicle History | |
| Brand Heritage | |
| Brand Origin: | South Korean automotive manufacturer, known for value and improving quality |
| Model Evolution | |
| Generation 2 Km: | The KM generation (2004-2009) represented a significant redesign from the first generation Sportage, offering more refined styling and improved dynamics, including the introduction of the V6 engine option. |
| Production | |
| Manufacturing Location: | South Korea |
| Production Years: | 2004-2009 (for the KM generation) |
| Awards & Recognition | |
| Recognitions | |
| Industry Awards: | While specific major awards for the 2005 Sportage are not widely cited, it was generally recognized as a value-oriented offering in its segment, contributing to Kia's growing market presence. |
| Ratings | |
| Consumer Reports Reliability: | Varied; some years and components showed average to below-average reliability, highlighting the importance of diligent maintenance and the detailed guidance provided in this manual. |