🏷️ Basic Information Identification Make: KIOTI DAEDONG Model: DK50S, DK55, DK501, DK551 Product Type: Tractor Workshop Repair Service Manual 👋 Introduction Market Position Target Audience: Servicing personnel, mechanics, agricultural technicians, and serious tractor owners requiring detailed repair and maintenance information. Competitive Analysis Value Proposition: Provides factory-authorized procedures and specifications, crucial for accurate and efficient repair, ensuring optimal tractor performance and longevity. Key Features Completeness: Covers all major systems of the DK50S/55/501/551 tractor models, offering a singular source for technical data. Format Benefit: Digital PDF format allows for easy searching, printing of specific pages, and access across multiple devices. 📋 Manual Details Coverage Areas Systems Covered: General Information, Engine, Clutch, Transmission, Rear Axle, Brakes, Front Axle, Steering, Hydraulics, Cabin, Electrical System Page Count Estimated Pages: Varies by PDF, but comprehensive coverage implies significant page count per section. Typical workshop manuals can range from 500-1500+ pages. Manual Type Type: Factory Workshop Repair Service Manual Language Language: English (assumed based on typical factory manual distribution, though specific confirmation would require accessing the manual) Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Detailed diagnostics, disassembly, assembly, inspection, and repair of the Daedong 4A220T turbocharged diesel engine. Drivetrain System: Coverage of clutch, transmission (gearbox and associated components), rear axle assembly, front axle assembly, and braking systems. Hydraulic System: Includes service and repair information for the tractor's hydraulic system, likely covering pumps, valves, cylinders, and hoses. Steering System: Detailed information on the steering mechanism, including components and repair procedures. Electrical System: Covers wiring diagrams, component testing, troubleshooting, and repair of the tractor's electrical and electronic systems. Cabin And Chassis: Information related to the operator's cabin, chassis components, and potentially bodywork. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon issues. Repair Procedures: Step-by-step instructions for the disassembly, repair, and reassembly of all major tractor components. Technical Specifications: Torque specifications, clearances, fluid capacities, pressures, and other critical data for precise servicing. Technical Depth Depth: Comprehensive factory-level repair information, suitable for professional technicians and experienced owner-operators. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely searchable text if the PDF is properly OCR'd, allowing for quick access to specific information. Print Quality Quality: Professional quality, typically including diagrams, illustrations, and tables as found in original factory manuals. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Model: Daedong 4A220T Engine Type: Turbocharged Diesel Cylinders: 4 Cooling System: Liquid-cooled Displacement Ci: 134.1 cu in Displacement Liters: 2.2 L Performance Horsepower: Specific HP not provided, but typically in the 50-55 HP range for this model designation. Torque: Specific torque not provided, but turbocharged diesel engines offer good low-end torque for pulling power. Fuel System Injection Type: Likely direct injection, common for modern diesel engines; specific details would be in the manual. Fuel Type: Diesel Fuel 🔧 Transmission Standard Transmission Type: Likely a manual transmission with a synchronized gearbox, possibly with a shuttle shift option for forward/reverse. Specific type (e.g., HST, 16x16, etc.) would be detailed in the manual. Optional Optional Features: Potential for Hydrostatic Transmission (HST) or different gear ratio options depending on specific sub-model or regional configuration. Features Clutch: Wet multi-disc clutch (common in tractors for durability, especially with PTO engagement) or dry single-disc clutch. Manual will specify. Gear Selection: Manual gear shifting with lever controls. PTO (Power Take-Off) speed selection will also be covered. 📐 Dimensions Exterior Length: Specific dimensions not provided, but typical for a compact utility tractor in this HP class. Width: Specific dimensions not provided, but designed for maneuverability in agricultural and landscaping settings. Height: Specific dimensions not provided, likely to the top of the ROPS (Roll-Over Protective Structure) or cabin if equipped. Weights Operating Weight: Specific weight not provided, but expected to be in the 3,000-5,000 lb range, depending on configuration and fluid levels. 🛡️ Safety Features Ratings Rops Certification: Likely equipped with a certified ROPS for operator safety. Manual will confirm standards. Active Features Braking System: Mechanical or hydraulic wet disc brakes for reliable stopping power, detailed in the brake section. Passive Features Seatbelt: Standard on ROPS-equipped tractors, with specific instructions for inspection and maintenance. Operator Presence System: Likely features an operator presence system to disengage PTO and transmission if the operator leaves the seat. 💡 Technology Features Infotainment Radio Availability: Optional on some configurations, typically a basic AM/FM/Weatherband radio. This manual focuses on mechanical and electrical systems, not infotainment features. Driver Assistance Traction Control: N/A (Tractors of this class do not typically feature electronic driver assistance systems like those found in passenger vehicles.) Connectivity Bluetooth: N/A (Not a standard feature on tractors of this vintage/class.) 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 200-250 operating hours or annually,...
Servicing personnel, mechanics, agricultural technicians, and serious tractor owners requiring detailed repair and maintenance information.
Competitive Analysis
Value Proposition:
Provides factory-authorized procedures and specifications, crucial for accurate and efficient repair, ensuring optimal tractor performance and longevity.
Key Features
Completeness:
Covers all major systems of the DK50S/55/501/551 tractor models, offering a singular source for technical data.
Format Benefit:
Digital PDF format allows for easy searching, printing of specific pages, and access across multiple devices.
📋 Manual Details
Coverage Areas
Systems Covered:
General Information, Engine, Clutch, Transmission, Rear Axle, Brakes, Front Axle, Steering, Hydraulics, Cabin, Electrical System
Page Count
Estimated Pages:
Varies by PDF, but comprehensive coverage implies significant page count per section. Typical workshop manuals can range from 500-1500+ pages.
Manual Type
Type:
Factory Workshop Repair Service Manual
Language
Language:
English (assumed based on typical factory manual distribution, though specific confirmation would require accessing the manual)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnostics, disassembly, assembly, inspection, and repair of the Daedong 4A220T turbocharged diesel engine.
Drivetrain System:
Coverage of clutch, transmission (gearbox and associated components), rear axle assembly, front axle assembly, and braking systems.
Hydraulic System:
Includes service and repair information for the tractor's hydraulic system, likely covering pumps, valves, cylinders, and hoses.
Steering System:
Detailed information on the steering mechanism, including components and repair procedures.
Electrical System:
Covers wiring diagrams, component testing, troubleshooting, and repair of the tractor's electrical and electronic systems.
Cabin And Chassis:
Information related to the operator's cabin, chassis components, and potentially bodywork.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues.
Repair Procedures:
Step-by-step instructions for the disassembly, repair, and reassembly of all major tractor components.
Technical Specifications:
Torque specifications, clearances, fluid capacities, pressures, and other critical data for precise servicing.
Technical Depth
Depth:
Comprehensive factory-level repair information, suitable for professional technicians and experienced owner-operators.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text if the PDF is properly OCR'd, allowing for quick access to specific information.
Print Quality
Quality:
Professional quality, typically including diagrams, illustrations, and tables as found in original factory manuals.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Model:
Daedong 4A220T
Engine Type:
Turbocharged Diesel
Cylinders:
4
Cooling System:
Liquid-cooled
Displacement Ci:
134.1 cu in
Displacement Liters:
2.2 L
Performance
Horsepower:
Specific HP not provided, but typically in the 50-55 HP range for this model designation.
Torque:
Specific torque not provided, but turbocharged diesel engines offer good low-end torque for pulling power.
Fuel System
Injection Type:
Likely direct injection, common for modern diesel engines; specific details would be in the manual.
Fuel Type:
Diesel Fuel
🔧 Transmission
Standard
Transmission Type:
Likely a manual transmission with a synchronized gearbox, possibly with a shuttle shift option for forward/reverse. Specific type (e.g., HST, 16x16, etc.) would be detailed in the manual.
Optional
Optional Features:
Potential for Hydrostatic Transmission (HST) or different gear ratio options depending on specific sub-model or regional configuration.
Features
Clutch:
Wet multi-disc clutch (common in tractors for durability, especially with PTO engagement) or dry single-disc clutch. Manual will specify.
Gear Selection:
Manual gear shifting with lever controls. PTO (Power Take-Off) speed selection will also be covered.
📐 Dimensions
Exterior
Length:
Specific dimensions not provided, but typical for a compact utility tractor in this HP class.
Width:
Specific dimensions not provided, but designed for maneuverability in agricultural and landscaping settings.
Height:
Specific dimensions not provided, likely to the top of the ROPS (Roll-Over Protective Structure) or cabin if equipped.
Weights
Operating Weight:
Specific weight not provided, but expected to be in the 3,000-5,000 lb range, depending on configuration and fluid levels.
🛡️ Safety Features
Ratings
Rops Certification:
Likely equipped with a certified ROPS for operator safety. Manual will confirm standards.
Active Features
Braking System:
Mechanical or hydraulic wet disc brakes for reliable stopping power, detailed in the brake section.
Passive Features
Seatbelt:
Standard on ROPS-equipped tractors, with specific instructions for inspection and maintenance.
Operator Presence System:
Likely features an operator presence system to disengage PTO and transmission if the operator leaves the seat.
💡 Technology Features
Infotainment
Radio Availability:
Optional on some configurations, typically a basic AM/FM/Weatherband radio. This manual focuses on mechanical and electrical systems, not infotainment features.
Driver Assistance
Traction Control:
N/A (Tractors of this class do not typically feature electronic driver assistance systems like those found in passenger vehicles.)
Connectivity
Bluetooth:
N/A (Not a standard feature on tractors of this vintage/class.)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 200-250 operating hours or annually, whichever comes first. Specifics in manual.
Hydraulic Fluid Change:
Typically every 500-1000 operating hours or annually. Manual will provide exact interval and procedure.
Air Filter Replacement:
Based on operating conditions, often checked daily and replaced as needed or at a scheduled interval (e.g., 250 hours).
Fluid Specifications
Engine Oil Type:
API CJ-4 or higher, SAE 15W-40 (or as specified by Daedong for specific climate conditions). Consult manual for exact OEM specification.
Hydraulic Transmission Fluid:
KIOTI Genuine Hydraulic Oil, or a high-quality universal tractor transmission fluid (UTTO) meeting specific viscosity and performance standards. Manual is critical for this.
Coolant Type:
Ethylene Glycol based permanent antifreeze/coolant, typically a 50/50 mix with distilled water. Manual will specify concentration and type.
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump performance over time, PTO seal leaks, and potential for electrical connection corrosion (common in agricultural environments).
Diesel Engine Considerations:
Turbocharger longevity, injector system maintenance, and glow plug reliability are common areas for diesel engines of this era.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daedong Industrial Co., Ltd., South Korea. KIOTI is their brand name in many international markets.
Model Evolution
Series Context:
The DK series represents KIOTI's line of compact and sub-compact utility tractors, known for their versatility and robust construction.
Production
Manufacturing Origin:
South Korea
🏆 Awards & Recognition
Recognitions
Brand Reputation:
KIOTI is generally recognized for offering reliable and value-driven compact tractors. Awards are less common for specific manuals and more for the vehicles themselves or brand accolades.
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