🏷️ Basic Information Identification Make: Komatsu Model Family: 4016 Series Forklift Trucks Specific Models Covered: FB12M-2R, FB15M-2R, FB18M-2R Codes Series Code: 4016 Series 👋 Introduction Market Position Product Category: Electric Forklift Trucks Target User: Maintenance technicians, service mechanics, and owners responsible for the upkeep of Komatsu 4016 Series electric forklifts. Competitive Analysis Segment Competitors: Other manufacturers of electric counterbalanced forklift trucks in the 1.2 to 1.8 ton capacity range (e.g., Toyota, Hyster, Yale, Mitsubishi). Key Features Manual Value Proposition: Provides essential technical data and procedures for maintaining operational efficiency and longevity of the specified Komatsu forklift models. 📋 Manual Details Coverage Areas Primary Focus: Servicing, adjustment, and overhaul of Komatsu 4016 Series forklift trucks. Key Systems Highlighted: Drive system, machine hydraulic/hydrostatic system, general main frame. Page Count Estimated Page Count: Detailed page count not specified in provided data, but typical for comprehensive service manuals. Manual Type Type: Service Repair Manual Language Language: English (presumed based on product description) Format Format: Digital (commonly PDF for this type of product) 📖 Manual Coverage Systems Covered Drive System: Comprehensive overhaul instructions for the drive system, likely including motor, gearbox, differential, and drive axle components. Hydraulic Hydrostatic System: Detailed instructions for the machine's hydraulic and hydrostatic systems, including pumps, motors, control valves, cylinders, and fluid management. General Main Frame: Covers maintenance and repair of the primary structural components and chassis of the forklift. Electrical System: Likely includes troubleshooting and repair guidance for the electrical system, though not explicitly detailed in the product description. Braking System: Implied coverage for servicing and adjustment, essential for forklift operation. Steering System: Implied coverage for servicing and adjustment, critical for maneuverability. Procedures Included Servicing: Routine servicing procedures, preventive maintenance checks, and lubrication schedules. Adjustment: Specific instructions for adjusting key operational parameters and components for optimal performance. Overhaul: Detailed step-by-step procedures for the complete disassembly, inspection, repair, and reassembly of major systems. Troubleshooting: Diagnostic information and troubleshooting guides for identifying and resolving common operational issues. Technical Depth Depth: Comprehensive, ranging from basic maintenance and adjustments to advanced overhaul and repair of core mechanical and hydraulic systems. 📊 Manual Specifications File Format File Type: PDF (standard for digital service manuals) Searchability: Searchable text for efficient information retrieval (typical for quality PDFs). Print Quality Printability: Printable for on-site reference. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Power Source: Electric Motor (specific motor model/type not detailed in provided info) Performance Performance Characteristics: Focus is on the performance of the drive system and hydraulic/hydrostatic systems as they relate to lifting, lowering, and travel functions. Fuel System Fuel Type: Battery Electric (requires battery charging system, not covered by this specific manual but implied context) 🔧 Transmission Standard Type: Electric Drive System (likely AC or DC motor with associated control electronics) Optional Optional Features: N/A (specific transmission variants not detailed) Features Drive System Overhaul: Manual includes overhaul instructions for the drive system, indicating detailed procedures for motor, gearbox, and differential servicing. 📐 Dimensions Exterior Model Variations: FB12M-2R (approx. 1.2 ton capacity), FB15M-2R (approx. 1.5 ton capacity), FB18M-2R (approx. 1.8 ton capacity). Specific dimensional data not provided. Weights Operating Weight: Varies by model capacity; specific data not provided but inferred from model designations. 🛡️ Safety Features Ratings Safety Standards: Maintenance procedures within the manual will align with safe operating practices for industrial equipment, including lock-out/tag-out procedures. Active Features Operational Safety: The manual's emphasis on correct servicing and adjustment ensures the safe and efficient operation of the forklift's key systems. 💡 Technology Features Infotainment Operator Interface: Focus is on operational systems rather than infotainment; may cover dashboard indicators and control logic. Driver Assistance Operational Controls: The manual will explain the function and maintenance of the controls governing lift, tilt, travel, and steering. Connectivity Diagnostic Ports: Likely includes information on accessing diagnostic data from the forklift's control systems, if equipped. 🔧 Maintenance Service Intervals Preventive Maintenance: The manual will detail recommended intervals for checks, lubrication, filter changes, and component inspections based on operating hours or time. Fluid Specifications Hydraulic Fluid: Specific hydraulic fluid type, viscosity, and capacity requirements will be detailed for the hydraulic/hydrostatic system. Lubricants: Specific grease and lubricant types and application points for the drive system and other mechanical components will be listed. Known Issues Common Failures: While specific common issues are not listed in the product description, a comprehensive service manual typically addresses wear-related components in drive motors, hydraulic pumps, and seals, as well as electrical connection integrity. Parts Replacement Component Overhaul: Instructions for overhauling drive motors, hydraulic pumps, and other key components are included. 📚 Vehicle History Brand Heritage Manufacturer: Komatsu Ltd. is a Japanese multinational corporation that manufactures construction and mining equipment, as well as industrial machinery like forklift trucks. Model Evolution Series Generation: The '-2R' designation suggests this is part of a...