🏷️ Basic Information Identification Make: Komatsu Model: 930E-3 Dump Truck Codes Serial Number Applicability: A30304 & UP 👋 Introduction Market Position Vehicle Class: Large Mining/Construction Dump Truck Key Features Manual Purpose: To provide comprehensive guidance for the safe and effective field assembly of the Komatsu 930E-3 Dump Truck. Manual Content Overview: Includes safety rules, tools, component specs, weights, field welding, preparation, chassis assembly, body assembly, final assembly, and checkout. Assembly Focus: Designed for efficient and reliable assembly in remote or challenging field environments. Competitive Analysis Market Segment: Ultra-class mining haul trucks, competing with models from manufacturers like Caterpillar and Liebherr. 📋 Manual Details Coverage Areas Manual Type: Field Assembly Manual Language: English Page Count: 327 Format: PDF Digital Compatibility: Windows, Mac, Linux OS, iPhone, iPad, Android 📖 Manual Coverage Systems Covered Primary Systems: Chassis Assembly, Dump Body Assembly, Final Assembly, Component Identification, Field Welding Procedures, Preparation and Checkout Component Identification: Details truck components and their specifications. Weight Information: Provides major component weights for assembly planning and load calculations. Procedures Included Assembly Procedures: Step-by-step procedures for safe and effective assembly of the Komatsu 930E-3 Dump Truck. Parts Installation: Detailed guidance on the installation of all truck components during assembly. Adjustment And Maintenance: Procedures for adjustments and initial maintenance following assembly completion. Preparation Procedures: Covers receiving and preparation steps for efficient and safe assembly. Final Checkout: Includes procedures for final checks after assembly to ensure all systems are operational. Technical Depth Depth Of Coverage: Comprehensive field assembly with detailed step-by-step instructions, component specifics, and post-assembly checks. 📊 Manual Specifications File Format File Type: PDF Accessibility Requirements: Adobe PDF Reader Digital Storage: Can be saved to hard drive or burned to CD-ROM. Print Quality Searchability: Searchable Completeness Guarantee: 100% complete and intact, no missing/corrupt pages/sections. Zoom Functionality: Viewable on any computer with zoom capabilities. Binding Type Digital Distribution: Instant Download Paper Type Printable: Printable ⚙️ Engine Specifications Primary Engine Engine Model: Cummins QSKTA60-CE Engine Type: 16-cylinder, Turbocharged, Aftercooled Diesel Engine Performance Net Horsepower: 2300 HP (1715 kW) @ 1800 RPM Peak Torque: Approx. 7000 lb-ft (9491 Nm) at 1500 RPM (estimated, actual may vary) Displacement: 37.8 L (2308 cu in) 🔧 Transmission Standard Transmission Type: Electric Drive System (AC) Features Drive System Manufacturer: GE (General Electric) Generator: GE 778 AC Generator Traction Motors: 2 x GE 777 AC Traction Motors 📐 Dimensions Exterior Overall Length: Approx. 48 ft 9 in (14.86 m) Overall Width: Approx. 26 ft 9 in (8.15 m) Overall Height: Approx. 16 ft 9 in (5.11 m) Wheelbase: Approx. 21 ft 8 in (6.60 m) Ground Clearance: Approx. 2 ft 3 in (0.69 m) at center of chassis Weights Operating Weight: Approx. 358,860 lbs (162,775 kg) Payload Capacity: Approx. 110 US tons (100 metric tons) Gross Vehicle Weight Rating: Approx. 549,300 lbs (249,175 kg) Cargo Body Volume SAE Heaped: Approx. 71.9 cu yd (55.0 m³) 🛡️ Safety Features Active Features Braking System: Hydraulically actuated, multiple dry disc brakes (service, parking, secondary). Retarder System: Dynamic Retarding System (integrated with electric drive) Steering System: Hydrostatic power steering with emergency steering capability. Passive Features Operator Compartment: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant operator's cab. 💡 Technology Features Infotainment Control System: Advanced AC electric drive system providing precise control and regenerative braking capabilities. Operator Interface: Ergonomically designed operator's cab with comprehensive instrumentation and controls for efficient operation. Driver Assistance Payload Monitoring: Integrated payload monitoring system for optimizing load distribution and preventing overloads. Connectivity Diagnostic Capabilities: On-board diagnostics for monitoring system performance and troubleshooting. 🔧 Maintenance Service Intervals Initial Assembly Checks: Crucial checks and adjustments post-assembly are detailed in the manual to ensure operational readiness and safety. Lubrication Points: The manual implicitly guides on critical lubrication points during assembly which are essential for long-term component life. Fluid Specifications Engine Oil Type: Specific API CI-4 or ACEA E5/E7 rated heavy-duty diesel engine oil (refer to manual for exact grade and capacity). Coolant Type: Heavy-duty coolant with supplemental coolant additives (SCA) meeting manufacturer specifications. Hydraulic Oil Type: Komatsu proprietary hydraulic oil or equivalent ISO VG 46 / 68, depending on operating temperature (refer to manual). Known Issues Assembly Criticality: Proper torque specifications, component alignment, and electrical connections are critical during assembly to prevent premature wear or failure. Field Welding Importance: The manual emphasizes correct field welding procedures for structural integrity during assembly or repair. 📚 Vehicle History Brand Heritage Manufacturer Focus: Komatsu is a global leader in construction and mining equipment. Model Evolution Product Line: The 930E series represents Komatsu's commitment to high-capacity haulage trucks for demanding mining operations.