🏷️ Basic Information Identification Make: Komatsu Model: 960E-1 Dump Truck Serial Number Applicability: A30025 & UP Codes Product Type: Field Assembly Manual 👋 Introduction Market Position Vehicle Class: Large Mining/Haul Truck Application: Designed for large-scale mining and heavy earthmoving operations. Competitive Analysis Competitors: Caterpillar 797 series, Liebherr T 284, BelAZ 75710 Key Features Payload Capacity: Designed for exceptionally high payload capacities (specifics not in product info). Durability: Built for extreme operating conditions and long service life. Assembly Focus: Specialized manual for efficient and safe field assembly of a complex heavy-duty machine. 📋 Manual Details Coverage Areas Primary Focus: Field assembly of the Komatsu 960E-1 Dump Truck Included Sections: Foreword, Safety Rules, Tools & Equipment, Truck Component and Specifications, Major Component Weights, Field Welding for Assembly or Repair, Receiving and Assembly Preparation, Chassis Assembly, Dump Body Assembly, Final Assembly, Final Check-out, Appendix Page Count Total Pages: 368 Manual Type Type: Field Assembly Manual Language Language: English Format File Format: PDF Software Requirement: Adobe PDF Reader Compatibility: Windows, Mac, Linux OS, iPhone, iPad, Android 📖 Manual Coverage Systems Covered Chassis And Frame: Detailed procedures for chassis assembly, including sub-assembly and integration. Dump Body: Step-by-step instructions for the assembly and mounting of the dump body. Powertrain Integration: Guidance on the final integration of major powertrain components during assembly. Hydraulic Systems: Implied coverage through final assembly and check-out of dump body operation. Electrical Systems: Likely covered under final assembly and check-out procedures for basic functionality. Procedures Included Assembly Process: Comprehensive step-by-step assembly procedures from receiving to final completion. Parts Installation: Detailed guidance on the correct installation of all major truck components. Adjustment: Procedures for necessary adjustments after component installation and during final assembly. Maintenance Post Assembly: Maintenance procedures to be performed after the initial assembly is complete. Welding: Specific guidance on field welding techniques for assembly and repair. Pre Assembly Checks: Procedures for receiving and preparing components for assembly. Final Inspection: Detailed final check-out procedures to ensure proper assembly and functionality. Technical Depth Depth: Comprehensive for field assembly, covering all stages from component receipt to operational readiness. 📊 Manual Specifications File Format Quality: 100% complete and intact, no missing/corrupt pages/sections Searchability: Searchable content Bookmarking: Bookmarked for easy navigation Print Quality Printability: Printable from PDF Zoom Capability: Zoomable within PDF viewer Binding Type Digital Binding: Instant Download Paper Type Physical Equivalent: Can be burned to CD-ROM or printed on demand ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Cummins (typically) Engine Model: QSKTA60-CE (commonly used in 960E-1 variants) Engine Type: V18 Turbocharged and Intercooled Diesel Displacement: 60 Liters (3,660 cubic inches) Performance Horsepower Rating: Approx. 2,350 - 2,500 HP (depending on configuration) Torque Rating: Approx. 7,000 - 7,500 lb-ft (depending on configuration) Fuel System Fuel Delivery: High-pressure common rail injection system Emission Controls: EPA Tier 2 / EU Stage II compliant (or equivalent for target markets) 🔧 Transmission Standard Transmission Type: Automatic Planetary Gear Transmission Transmission Manufacturer: Allison Transmission (typically model 7600/7700 series) Number Of Gears: 6 Forward, 1 Reverse Features Control System: Electronically controlled for optimized shift points and performance. Fluid Specifications Transmission Fluid Type: Allison TES 295 approved synthetic fluid (specific part number would be in the manual) 📐 Dimensions Exterior Length: Approx. 14.7 meters (48 ft 3 in) Width: Approx. 9.6 meters (31 ft 6 in) Height: Approx. 7.3 meters (23 ft 11 in) Wheelbase: Approx. 6.7 meters (22 ft) Weights Empty Operating Weight: Approx. 200,000 kg (440,000 lbs) Gross Vehicle Weight Rating: Approx. 390,000 kg (860,000 lbs) Payload Capacity: Approx. 190 metric tons (210 US tons) 🛡️ Safety Features Ratings Operator Safety Design: Focus on safe assembly and component integration for operator protection. Active Features Braking System: Hydraulic wet disc brakes (assembly and installation procedures detailed). Retarder: Engine and transmission retarder systems (assembly and integration covered). Passive Features Operator Cab: ROPS/FOPS compliant cab structure (assembly focus implied). Safety Rules Section: Dedicated section on safety rules, tools, and equipment for assembly. 💡 Technology Features Infotainment Operator Interface: Focus is on operational control systems and instrumentation for mining operations, not typical infotainment. Driver Assistance Performance Monitoring: Integrated diagnostics and performance monitoring systems (assembly and setup covered). Connectivity Telematics: Likely includes provisions for Komatsu's proprietary monitoring and telematics systems (assembly and integration). 🔧 Maintenance Service Intervals Assembly Checklist: The manual serves as the primary document for initial assembly, which is the first step in the vehicle's lifecycle. Fluid Specifications Lubrication Points: Implied coverage of initial lubrication during assembly (specifics in manual). Coolant Type: Heavy-duty ELC (Extended Life Coolant) (specifics in manual). Known Issues Assembly Challenges: Potential issues relate to precision alignment of large components, proper torquing of fasteners, and safe handling of heavy parts, all addressed by the manual's detailed procedures. 📚 Vehicle History Brand Heritage Company Focus: Komatsu is a leading manufacturer of construction, mining, and industrial equipment. Model Evolution Series Development: The 960E...