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Komatsu D275A-5R Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Komatsu Model: D275A-5R Machine Type: Bulldozer Codes Serial Number Prefix: 35001 👋 Introduction Market Position Category: Heavy-duty construction equipment Application: Earthmoving, site preparation, mining, quarrying Competitive Analysis Competitors: Caterpillar D9 series, John Deere 850K, Case 2050M Key Features Robustness: Known for durability and reliability in demanding environments Performance: High tractive effort and pushing power for efficient work Operator Comfort: Ergonomic cabin design and controls for reduced fatigue 📋 Manual Details Coverage Areas Coverage Scope: Complete official factory service repair Page Count Estimated Pages: Extensive (typical for heavy equipment factory manuals; specific page count not provided in product info) Manual Type Type: Factory Service Repair Manual Language Language: English (assumed, based on typical factory manual language for global markets) Format Format: Download PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, final drive, differential lock Hydraulics: Hydraulic pump, control valves, cylinders, hoses, filters, cooler Undercarriage: Track frames, idlers, rollers, sprockets, track links Electrical: Starting system, charging system, ECM, sensors, wiring diagrams, lighting Operator'S Station: Cab, seating, controls, HVAC, instrumentation, safety features Attachments: Blade control, ripper control (if applicable to this configuration) Procedures Included Diagnostic Procedures: Troubleshooting charts, error code interpretation, component testing Maintenance Procedures: Lubrication schedules, fluid checks and changes, filter replacement, inspections Repair Procedures: Component disassembly, assembly, adjustment, and replacement Overhaul Procedures: Engine, transmission, hydraulic pump, travel motor overhauls Calibration Procedures: ECM calibration, hydraulic system calibration Technical Depth Depth Level: Comprehensive factory-level diagnostics and repair Detail Level: Detailed exploded views, schematics, torque specifications, tolerances, and test procedures 📊 Manual Specifications File Format Digital Format: PDF Print Quality Quality Assessment: High resolution, suitable for printing detailed diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Search: Likely includes searchable text for efficient information retrieval ⚙️ Engine Specifications Primary Engine Engine Make: Komatsu Engine Model: SAA6D140E-5 (typically) Engine Type: Tier III emission compliant, turbocharged, aftercooled diesel Performance Gross Horsepower: Approximately 354 HP (264 kW) at rated speed (exact for specific configuration may vary) Net Horsepower: Approximately 320 HP (239 kW) at rated speed (exact for specific configuration may vary) Peak Torque: High torque output for consistent power delivery Fuel System Fuel Type: Diesel Injection System: Common rail direct injection (likely) 🔧 Transmission Standard Transmission Type: Komatsu advanced hydraulic-shift planetary gear type, electronically controlled Number Of Speeds: 3 forward, 3 reverse Features Shift Control: Automatic shifting with manual override capability Torque Converter: Single-stage, two-phase torque converter with lock-up clutch for improved efficiency Cooling: Transmission oil cooler 📐 Dimensions Exterior Operating Weight: Approximately 43,890 kg (96,760 lb) (configuration dependent) Length Without Blade: Approx. 7.16 m (23 ft 6 in) Length With Blade: Approx. 9.15 m (30 ft) Width Without Ripper: Approx. 3.48 m (11 ft 5 in) Height To Cab: Approx. 3.35 m (11 ft) Ground Clearance: Approx. 530 mm (20.9 in) Weights Blade Type: Standard semi-U blade (typical), variable pitch angle tilt (VPAT) available Blade Width: Approx. 4.2 m (13 ft 9 in) for standard blade Ripper Type: Parallelogram ripper (optional) 🛡️ Safety Features Ratings Roll Over Protection: ROPS (Roll-Over Protective Structure) equipped as standard Falling Object Protection: FOPS (Falling Object Protective Structure) often optional or integrated with ROPS Active Features Braking System: Hydraulically actuated, multiple wet-disc brakes Parking Brake: Spring-applied, hydraulically released, multiple wet-disc Passive Features Seatbelt: Operator seat belt Warning Systems: Audible and visual warnings for system faults and operational issues 💡 Technology Features Infotainment Infotainment System: N/A (Heavy Equipment - focused on operational data) Driver Assistance Operator Assistance: Integrated diagnostic system (Komtrax optional on later models, but not specified for this manual) Connectivity Telematics: Komtrax telematics system may be available on some variants for machine monitoring and maintenance alerts (manual may cover diagnostics related to this). 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250 hours (refer to manual for exact specification) Hydraulic Oil Change: Typically every 1000 hours (refer to manual for exact specification) Undercarriage Inspection: Regular visual inspections, wear checks every 250-500 hours Fluid Specifications Engine Oil Type: API CI-4 or CH-4 rated diesel engine oil (e.g., Komatsu DPF, SAE 15W-40) Hydraulic Oil Type: Komatsu genuine hydraulic oil or equivalent (e.g., ISO VG 32 or 46 depending on climate) Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (e.g., Komatsu Super Coolant) Known Issues Common Wear Items: Track components (links, rollers, sprockets), cutting edges, hydraulic hoses, engine filters. Potential Problems: Overheating if cooling system is neglected, transmission control system glitches, undercarriage wear due to harsh operating conditions. 📚 Vehicle History Brand Heritage Manufacturer: Komatsu Ltd., a Japanese multinational corporation founded in 1921, renowned for construction and mining equipment. Model Evolution Series Designation: The 'A' in D275A typically indicates an powershift transmission, and '-5R' denotes a specific generation and regional variant (R often implies emissions compliance or specific market features). Production Production Period: The '-5R'...
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Komatsu D275A-5R Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
D275A-5R
Machine Type:
Bulldozer
Codes
Serial Number Prefix:
35001
👋 Introduction
Market Position
Category:
Heavy-duty construction equipment
Application:
Earthmoving, site preparation, mining, quarrying
Competitive Analysis
Competitors:
Caterpillar D9 series, John Deere 850K, Case 2050M
Key Features
Robustness:
Known for durability and reliability in demanding environments
Performance:
High tractive effort and pushing power for efficient work
Operator Comfort:
Ergonomic cabin design and controls for reduced fatigue
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official factory service repair
Page Count
Estimated Pages:
Extensive (typical for heavy equipment factory manuals; specific page count not provided in product info)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (assumed, based on typical factory manual language for global markets)
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, final drive, differential lock
Hydraulics:
Hydraulic pump, control valves, cylinders, hoses, filters, cooler
Undercarriage:
Track frames, idlers, rollers, sprockets, track links
Electrical:
Starting system, charging system, ECM, sensors, wiring diagrams, lighting
Operator'S Station:
Cab, seating, controls, HVAC, instrumentation, safety features
Attachments:
Blade control, ripper control (if applicable to this configuration)
Procedures Included
Diagnostic Procedures:
Troubleshooting charts, error code interpretation, component testing
Maintenance Procedures:
Lubrication schedules, fluid checks and changes, filter replacement, inspections
Repair Procedures:
Component disassembly, assembly, adjustment, and replacement
Overhaul Procedures:
Engine, transmission, hydraulic pump, travel motor overhauls
Calibration Procedures:
ECM calibration, hydraulic system calibration
Technical Depth
Depth Level:
Comprehensive factory-level diagnostics and repair
Detail Level:
Detailed exploded views, schematics, torque specifications, tolerances, and test procedures
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Quality Assessment:
High resolution, suitable for printing detailed diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Likely includes searchable text for efficient information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Make:
Komatsu
Engine Model:
SAA6D140E-5 (typically)
Engine Type:
Tier III emission compliant, turbocharged, aftercooled diesel
Performance
Gross Horsepower:
Approximately 354 HP (264 kW) at rated speed (exact for specific configuration may vary)
Net Horsepower:
Approximately 320 HP (239 kW) at rated speed (exact for specific configuration may vary)
Peak Torque:
High torque output for consistent power delivery
Fuel System
Fuel Type:
Diesel
Injection System:
Common rail direct injection (likely)
🔧 Transmission
Standard
Transmission Type:
Komatsu advanced hydraulic-shift planetary gear type, electronically controlled
Number Of Speeds:
3 forward, 3 reverse
Features
Shift Control:
Automatic shifting with manual override capability
Torque Converter:
Single-stage, two-phase torque converter with lock-up clutch for improved efficiency
Cooling:
Transmission oil cooler
📐 Dimensions
Exterior
Operating Weight:
Approximately 43,890 kg (96,760 lb) (configuration dependent)
Length Without Blade:
Approx. 7.16 m (23 ft 6 in)
Length With Blade:
Approx. 9.15 m (30 ft)
Width Without Ripper:
Approx. 3.48 m (11 ft 5 in)
Height To Cab:
Approx. 3.35 m (11 ft)
Ground Clearance:
Approx. 530 mm (20.9 in)
Weights
Blade Type:
Standard semi-U blade (typical), variable pitch angle tilt (VPAT) available
Blade Width:
Approx. 4.2 m (13 ft 9 in) for standard blade
Ripper Type:
Parallelogram ripper (optional)
🛡️ Safety Features
Ratings
Roll Over Protection:
ROPS (Roll-Over Protective Structure) equipped as standard
Falling Object Protection:
FOPS (Falling Object Protective Structure) often optional or integrated with ROPS
Active Features
Braking System:
Hydraulically actuated, multiple wet-disc brakes
Parking Brake:
Spring-applied, hydraulically released, multiple wet-disc
Passive Features
Seatbelt:
Operator seat belt
Warning Systems:
Audible and visual warnings for system faults and operational issues
💡 Technology Features
Infotainment
Infotainment System:
N/A (Heavy Equipment - focused on operational data)
Driver Assistance
Operator Assistance:
Integrated diagnostic system (Komtrax optional on later models, but not specified for this manual)
Connectivity
Telematics:
Komtrax telematics system may be available on some variants for machine monitoring and maintenance alerts (manual may cover diagnostics related to this).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 hours (refer to manual for exact specification)
Hydraulic Oil Change:
Typically every 1000 hours (refer to manual for exact specification)
Undercarriage Inspection:
Regular visual inspections, wear checks every 250-500 hours
Fluid Specifications
Engine Oil Type:
API CI-4 or CH-4 rated diesel engine oil (e.g., Komatsu DPF, SAE 15W-40)
Hydraulic Oil Type:
Komatsu genuine hydraulic oil or equivalent (e.g., ISO VG 32 or 46 depending on climate)
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Komatsu Super Coolant)
Known Issues
Common Wear Items:
Track components (links, rollers, sprockets), cutting edges, hydraulic hoses, engine filters.
Potential Problems:
Overheating if cooling system is neglected, transmission control system glitches, undercarriage wear due to harsh operating conditions.
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd., a Japanese multinational corporation founded in 1921, renowned for construction and mining equipment.
Model Evolution
Series Designation:
The 'A' in D275A typically indicates an powershift transmission, and '-5R' denotes a specific generation and regional variant (R often implies emissions compliance or specific market features).
Production
Production Period:
The '-5R' generation likely saw production from the mid-2000s to early 2010s, aligning with Tier III emissions standards.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Komatsu machinery generally recognized for durability and operational efficiency in the heavy equipment sector. Specific awards for D275A-5R not typically publicized like consumer vehicles.
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