Download Komatsu HM350-1 HM 350 Dump Truck Service Repair Workshop Manual PDF
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🏷️ Basic Information Identification Make: Komatsu Model: HM350-1 / HM 350 Type: Articulated Dump Truck Serial Number Range: 1001 and up Applicable Variant: -40 degree C specification 👋 Introduction Market Position Segment: Heavy Construction Equipment - Articulated Dump Trucks Target User: Mining, quarrying, construction, and infrastructure development sectors Competitive Analysis Key Competitors: Caterpillar (D-series ADTs), Volvo CE (A-series ADTs), Bell Equipment (B-series ADTs), Scania (ADTs) Key Features Articulation: Komatsu's advanced steering system for superior maneuverability and load stability Durability: Robust construction designed for extreme operating conditions and heavy payloads Off-Road Performance: Excellent traction and ground clearance for challenging terrain Operator Comfort: Designed for extended operation with a focus on ergonomics and safety Manual Benefit Cost Savings: Enables self-service, reducing reliance on expensive dealer repairs and downtime Efficiency: Provides quick access to information, speeding up diagnostic and repair processes 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Secondary Coverage: Operation and Maintenance Page Count Estimated Pages: Varies (PDF format allows for dynamic page count depending on printing/viewing settings) Manual Type Type: Service Repair Workshop Manual Additional Manuals Included: Operation and Maintenance Manual (Bonus) Language Language: Likely English, common for Komatsu service documentation Format Format: Adobe Acrobat PDF Delivery Delivery Method: Instant Digital Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, specifications, troubleshooting for Komatsu diesel engines Powertrain: Transmission (e.g., Komatsu Traction System), drive axles, differentials, final drives, prop shafts, articulation joint Hydraulic System: Hoist cylinders, steering system, implement hydraulics, pumps, valves, filters, troubleshooting, component testing Electrical System: Wiring diagrams, component identification, troubleshooting of starting and charging systems, lighting, instrumentation, sensors, ECUs Braking System: Service brakes (e.g., wet multi-disc), parking brake, retarder system (if applicable), troubleshooting and repair Chassis And Frame: Frame inspection, articulation hitch maintenance, steering linkage, suspension (if applicable) Operator Station: Cab systems, controls, instrumentation, HVAC (if applicable), seats, safety features Body And Dump Body: Dump body structure, hoist system interface, tailgate (if applicable), general bodywork Procedures Included Routine Maintenance: Lubrication schedules, filter replacement intervals, fluid level checks, pre-operation inspections Diagnostic Procedures: Systematic troubleshooting guides, fault code interpretation, component testing methods Repair Procedures: Step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components and systems Adjustment Procedures: Valve adjustments, brake adjustments, clutch adjustments (if applicable), hydraulic pressure adjustments Torque Specifications: Detailed torque values for critical fasteners across all systems Troubleshooting Charts: Flowcharts and tables to quickly identify and resolve common issues Special Tools: Identification and usage of specialized tools required for specific repair tasks Technical Depth Depth: Comprehensive: Covers basic maintenance to complete overhaul and advanced diagnostics Audience: Service technicians, mechanics, and skilled owner-operators 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable if created from digital sources, aiding quick information retrieval Print Quality Printability: High (designed for printing sections or full manuals) Binding Type Binding Recommendation: Recommended for use in 3-ring binders for easy page access and protection Paper Type Usage Recommendation: Print only necessary sections to avoid damage to original paper copies or to keep workshop areas clean ⚙️ Engine Specifications Primary Engine Make: Komatsu Model: Likely a Komatsu SDA series or similar heavy-duty diesel engine (e.g., SAA6D125E-2 or equivalent for the -1 model) Displacement: Likely around 11.0 - 12.0 liters (specific to engine model) Performance Horsepower: Typically in the range of 300-350 HP (specific to engine model and rating) Torque: High torque output essential for heavy hauling (specific figures available in manual) Fuel System Type: Common Rail Direct Injection (CRDI) or HEUI (Hydraulically Actuated Electronically Controlled Unit Injector) depending on exact engine iteration Emission Compliance: Meets relevant Tier standards for its production era (e.g., Tier II or Tier III depending on the exact build date) Cooling System Type: Water-cooled, typically with a large radiator and fan for demanding conditions 🔧 Transmission Standard Type: Komatsu Advanced Traction Control (K-AT) system, typically a fully automatic powershift transmission Gears: Typically 5 forward and 4 reverse speeds, or similar configuration for optimal load and haul cycles Features Shift Control: Electronically controlled for smooth shifting and optimal performance based on load and terrain Retarder: Often features an integrated transmission retarder for downhill speed control Fluid Specifications Fluid Type: Komatsu Genuine TOYOYAMA TDX FLUID or equivalent heavy-duty transmission fluid (refer to manual for specific OEM spec) Capacity: Refer to manual for exact capacity; typically 20-30 liters 📐 Dimensions Exterior Length: Approx. 9.7 - 10.0 meters (refer to manual for exact dimensions based on configuration) Width: Approx. 3.0 - 3.2 meters (refer to manual for exact dimensions) Height: Approx. 3.3 - 3.5 meters to cab roof (refer to manual for exact dimensions) Weights Operating Weight: Approx. 25,000 - 28,000 kg (refer to manual for exact weight) Payload Capacity: Approx. 30-35 metric tons (refer to manual for exact capacity) Cargo Dump Body Volume: Approx. 18 - 20 cubic meters (SAE heaped), varies with body configuration...
Engine oil and filter change, fuel filter replacement, air filter inspection, transmission oil and filter check/change
500 Hour Service:
Includes 250-hour tasks plus hydraulic filter replacement, axle oil level checks, differential oil checks
1000 Hour Service:
Includes 500-hour tasks plus transmission oil and filter change (if not done earlier), engine coolant check, other component inspections
Fluid Specifications
Engine Oil:
Komatsu Genuine ENGINE OIL 15W-40 or equivalent API CI-4/CJ-4 rated heavy-duty diesel engine oil (refer to manual for precise specification)
Hydraulic Oil:
Komatsu Genuine HYDRAULIC OIL HV 46 or equivalent ISO VG 46 anti-wear hydraulic fluid
Coolant:
Komatsu DCA (Diesel Coolant Additive) or equivalent heavy-duty engine coolant with appropriate antifreeze/antiboil protection for operating temperatures
Grease:
Lithium-based EP (Extreme Pressure) grease for all lubrication points
Known Issues
Articulation Joint:
Wear on the articulation hitch bearings and pins due to heavy loads and constant articulation requires regular lubrication and inspection. Manual covers shim adjustment and replacement.
Hydraulic System:
Leaks from hoses, fittings, or cylinder seals; pump wear; control valve issues. Manual provides troubleshooting and component testing procedures.
Electrical System:
Corrosion on connectors, sensor failures, wiring harness damage in harsh environments. Manual includes detailed wiring diagrams and diagnostic steps.
📚 Vehicle History
Brand Heritage
Company:
Komatsu Ltd. is a Japanese multinational corporation that manufactures construction, mining, and industrial equipment.
Reputation:
Known for robust, reliable, and durable heavy machinery
Model Evolution
Series:
The HM350-1 is part of Komatsu's long-standing line of articulated dump trucks, evolving from earlier models and preceding newer generations with updated technology and emissions compliance.
Production
Era:
The HM350-1 model likely saw production in the late 1990s to early 2000s.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Komatsu machines are generally recognized for their reliability and productivity in demanding applications.
Certifications
Safety Standards:
Adherence to ROPS/FOPS standards for operator safety is a key certification for this class of equipment.
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