KTM 200 Duke 2014 Workshop Service Manual for Repair
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$133.00
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🏷️ Basic Information Identification Make: KTM Model: 200 Duke Year: 2014 👋 Introduction Market Position Market Segment: Lightweight naked sport motorcycle. Target Audience: Urban commuters, new riders, enthusiasts seeking agile and sporty performance. Competitive Analysis Key Competitors: Yamaha MT-03, Kawasaki Z250, Honda CB300R. Key Features Brand Philosophy: 'Ready to Race' ethos applied to a smaller displacement. Design Language: Sharp, aggressive styling with a focus on lightweight construction. Performance Orientation: High power-to-weight ratio for its class. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Page Count Page Count: 285 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, cylinder head, piston, crankshaft, connecting rod, valve train, lubrication system. Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulation. Ignition System: Ignition coils, spark plugs, ECU mapping, crankshaft position sensor. Cooling System: Radiator, fan, water pump, thermostat, coolant specifications. Exhaust System: Catalytic converter, muffler, lambda sensor. Transmission: Clutch operation, gear shifting mechanism, gearbox disassembly and assembly. Chassis Frame: Frame inspection, swingarm, steering head bearing. Suspension Front: Upside-down fork disassembly, oil change, seal replacement, damping adjustments. Suspension Rear: Monoshock absorber, linkage system, preload adjustment. Brakes Front: Brake caliper, master cylinder, brake disc, brake pads, bleeding procedure. Brakes Rear: Brake caliper, master cylinder, brake disc, brake pads, bleeding procedure. Wheels Tires: Wheel bearing replacement, tire mounting and balancing, rim specifications. Electrical System: Battery, charging system, starter motor, lighting, horn, fuses, relays. Instrumentation: Digital dashboard, sensor diagnostics, warning lights. Bodywork: Fairing removal and installation, seat, fuel tank, fenders. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake checks, coolant checks, spark plug replacement. Troubleshooting: Diagnostic charts for common problems, fault finding for engine, electrical, and mechanical issues. Engine Repair: Complete engine rebuild, piston ring replacement, valve seat grinding, crankshaft balancing. Suspension Rebuild: Front fork seal replacement, rear shock absorber service. Brake System Service: Brake fluid flush and replacement, caliper service, master cylinder rebuild. Electrical Diagnostics: Wiring diagrams, testing charging system, troubleshooting starting issues. Bodywork Refinishing: Panel removal and installation, decal application. Technical Depth Depth Level: Comprehensive, suitable for professional technicians and experienced DIY mechanics. Diagnostic Capabilities: Detailed fault codes and troubleshooting sequences. Rebuild Instructions: Step-by-step instructions for complete component disassembly and reassembly. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, clear text and diagrams. Binding Type Binding Type: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital Download (N/A for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, single-cylinder, four-stroke Displacement: 199.5 cc Bore X Stroke: 62 mm x 65 mm Compression Ratio: 11.3:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Max: Approximately 26 PS (19.1 kW) @ 10,000 rpm (European spec, may vary by region) Torque Max: Approximately 19.5 Nm (14.4 lb-ft) @ 7,250 rpm (European spec, may vary by region) Fuel System Fuel Delivery: Bosch electronic fuel injection Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication Oil Type: JASO MA/MA2 certified 10W/40 or 15W/50 synthetic motorcycle oil Oil Capacity: Approximately 1.1 liters (1.16 US qt) without filter change, 1.3 liters (1.37 US qt) with filter change 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-disc clutch Features Gear Ratios: 1st: 2.538, 2nd: 1.800, 3rd: 1.333, 4th: 1.045, 5th: 0.897, 6th: 0.733 (Typical values, may vary) Final Drive: Chain drive, 520 O-ring chain 📐 Dimensions Exterior Length: Approx. 1948 mm (76.7 in) Width: Approx. 760 mm (29.9 in) (Handlebar width) Height: Approx. 1200 mm (47.2 in) (Without mirrors) Seat Height: Approx. 800 mm (31.5 in) Wheelbase: Approx. 1367 mm (53.8 in) Weights Dry Weight: Approx. 129.5 kg (285.5 lbs) Curb Weight: Not explicitly stated, typically approx. 140 kg (309 lbs) with fluids. Fuel Tank Capacity: 11 liters (2.9 US gal) 🛡️ Safety Features Ratings ABS Availability: Optional (check specific market configuration) Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Frame Construction: Trellis frame for rigidity and handling. Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Instrument Cluster: Fully digital LCD display with tachometer, speedometer, fuel gauge, gear indicator, trip meters, clock, and warning lights. Driver Assistance ABS: Optional Anti-lock Braking System provides enhanced safety during braking. Connectivity Connectivity Features: No inherent Bluetooth or smartphone connectivity on this model. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,100 miles) or 6 months, whichever comes first. Air Filter Inspection: Every 5,000 km (3,100 miles). Spark Plug Replacement: Every 10,000 km (6,200 miles). Valve Clearance Check: Every 10,000 km (6,200 miles). Coolant Flush: Every 2 years or 30,000 km (18,600 miles). Fluid Specifications Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (KTM recommends specific coolant or equivalent) Chain Lube: High-quality motorcycle chain lubricant. Known Issues Common Wear Items: Clutch plates, chain and sprockets, brake pads, fork seals. Potential...
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