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2007 Ktm 450 505 Sx-f 450 Sxs-f Engine Workshop Repair Service Manual

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Basic Information Identification Make: KTM Model: 450 SX-F / 505 SX-F / 450 SXS-F Year: 2007 Type: Off-road Motorcycle Codes Engine Code Variant 1: LC4 (450 SX-F) Engine Code Variant 2: LC4 (505 SX-F) Engine Code Variant 3: LC4 (450 SXS-F) Introduction Market Position Segment: High-performance motocross/off-road motorcycles Target Audience: Motocross racers, off-road enthusiasts, mechanics Competitive Analysis Competitors 2007: Yamaha YZ450F, Honda CRF450R, Suzuki RM-Z450, Kawasaki KX450F Key Features Engine Technology: LC4 engine architecture, known for strong torque and reliability Frame Design: Chromoly steel frame (typical for KTM of this era), offering a balance of rigidity and rider feel Value Proposition Benefit: Enables cost-effective maintenance and repair, prolonging vehicle life and performance Manual Details Coverage Areas Primary Coverage: Engine Service and Repair Secondary Coverage: Engine Disassembly and Reassembly, Component Overhaul Page Count Estimated Page Count: Varies, factory manuals typically range from 200-500 pages for comprehensive coverage Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download File Accessibility: Compatible with Windows and Mac operating systems Printability: All pages printable Manual Coverage Systems Covered Engine Mechanical: Cylinder head, valve train, piston, connecting rod, crankshaft, lubrication system, cooling system (if applicable to engine) Fuel System: Carburetor (typical for this era), fuel delivery components Ignition System: Ignition coil, CDI unit, spark plug specifications Exhaust System: Exhaust pipe and muffler components (engine side) Procedures Included Disassembly: Complete engine teardown and component separation Reassembly: Step-by-step assembly instructions with torque specifications Maintenance: Routine checks, adjustments, and part replacement (e.g., valve adjustments, oil changes) Troubleshooting: Diagnostic flowcharts and symptom-based problem solving Rebuilds: Detailed instructions for overhauling major engine components Technical Depth Depth: Comprehensive, suitable for both DIY enthusiasts and professional mechanics Illustrations Detail Level: Hundreds of photos and illustrations Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval Print Quality Quality: High resolution, ensuring clarity of diagrams and text Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled (LC4) Displacement 450: Approximately 449.3 cc Displacement 505: Approximately 500 cc (exact figure may vary slightly based on variant) Bore Stroke 450: Typical for the era: ~97 mm bore x ~60.8 mm stroke (verify with manual) Bore Stroke 505: Larger bore and/or stroke than 450 model (verify with manual) Compression Ratio: Typically around 11.0:1 to 12.5:1 (verify with manual) Valve Actuation: SOHC (Single Overhead Camshaft) with 4 valves Performance Horsepower Estimate 450: Around 50-55 HP at crank (verify with manual) Torque Estimate 450: Around 45-50 Nm at crank (verify with manual) Fuel System Carburetor Type: Keihin FCR MX (Flat Slide Carburetor, Motocross specific) Carburetor Size 450: Typically 41mm (verify with manual) Fuel Type: Unleaded gasoline, premium octane rating recommended Transmission Standard Type: 5-speed constant mesh Clutch Type: Wet, multi-disc clutch (hydraulic actuation typical for KTM) Optional Type: N/A (Factory models typically have a fixed transmission configuration) Features Gear Ratios: Specific gear ratios will be detailed in the manual Transmission Fluid Type: Dedicated transmission oil or Motul Transoil (specific grade and quantity in manual) Dimensions Exterior Wheelbase: Approx. 1470-1480 mm (verify with manual) Seat Height: Approx. 970-980 mm (verify with manual) Weights Dry Weight Estimate: Around 105-110 kg (verify with manual) Fuel Tank Capacity: Approx. 7-8 Liters (verify with manual) Safety Features Ratings Safety Standards: Motorcycle safety standards, no formal crash test ratings like cars Active Features Brakes Front: Hydraulic disc brake, Brembo calipers (typical for KTM) Brakes Rear: Hydraulic disc brake, Brembo calipers (typical for KTM) Suspension Front: Upside-down telescopic fork (e.g., WP Suspension), adjustable damping and spring preload Suspension Rear: Monoshock PDS (Progressive Damping System) or Linkage system (verify with manual), adjustable damping and spring preload Passive Features Handlebars: Fatbar handlebars for improved control and vibration damping Footpegs: Wide, self-cleaning footpegs for improved grip Technology Features Infotainment System: N/A (This is a performance off-road motorcycle with no infotainment system) Driver Assistance Features: N/A (No electronic driver assistance features) Connectivity Features: N/A (No connectivity features) Engine Management System: Carburetor-based fuel and ignition timing Maintenance Service Intervals Oil Change Frequency: Every 10-15 hours of riding or annually (verify with manual for specific recommendations) Air Filter Cleaning: Regularly, especially in dusty conditions (every 5-10 hours recommended) Valve Clearance Check: Every 20-30 hours of riding or annually (verify with manual) Spark Plug Replacement: As per manual recommendations or based on condition Fluid Specifications Engine Oil Type: High-quality 4-stroke motorcycle engine oil, specific viscosity (e.g., 10W-50 or 15W-50) and API rating in manual Engine Oil Capacity: Approx. 1.0 - 1.2 Liters (verify with manual) Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (specific type and mix ratio in manual) Brake Fluid Type: DOT 4 Hydraulic Brake Fluid (verify with manual) Known Issues Common Wear Items: Clutch plates, valve guides, piston rings, wheel bearings due to high-performance usage Potential Issues: Carburetor jetting sensitivity...
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2007 Ktm 450 505 Sx-f 450 Sxs-f Engine Workshop Repair Service Manual
Basic Information
Identification
Make: KTM
Model: 450 SX-F / 505 SX-F / 450 SXS-F
Year: 2007
Type: Off-road Motorcycle
Codes
Engine Code Variant 1: LC4 (450 SX-F)
Engine Code Variant 2: LC4 (505 SX-F)
Engine Code Variant 3: LC4 (450 SXS-F)
Introduction
Market Position
Segment: High-performance motocross/off-road motorcycles
Target Audience: Motocross racers, off-road enthusiasts, mechanics
Competitive Analysis
Competitors 2007: Yamaha YZ450F, Honda CRF450R, Suzuki RM-Z450, Kawasaki KX450F
Key Features
Engine Technology: LC4 engine architecture, known for strong torque and reliability
Frame Design: Chromoly steel frame (typical for KTM of this era), offering a balance of rigidity and rider feel
Value Proposition
Benefit: Enables cost-effective maintenance and repair, prolonging vehicle life and performance
Manual Details
Coverage Areas
Primary Coverage: Engine Service and Repair
Secondary Coverage: Engine Disassembly and Reassembly, Component Overhaul
Page Count
Estimated Page Count: Varies, factory manuals typically range from 200-500 pages for comprehensive coverage
Manual Type
Type: Factory Service Repair Manual
Language
Language: English
Format
Format: PDF Download
File Accessibility: Compatible with Windows and Mac operating systems
Printability: All pages printable
Manual Coverage
Systems Covered
Engine Mechanical: Cylinder head, valve train, piston, connecting rod, crankshaft, lubrication system, cooling system (if applicable to engine)
Fuel System: Carburetor (typical for this era), fuel delivery components
Ignition System: Ignition coil, CDI unit, spark plug specifications
Exhaust System: Exhaust pipe and muffler components (engine side)
Procedures Included
Disassembly: Complete engine teardown and component separation
Reassembly: Step-by-step assembly instructions with torque specifications
Maintenance: Routine checks, adjustments, and part replacement (e.g., valve adjustments, oil changes)
Troubleshooting: Diagnostic flowcharts and symptom-based problem solving
Rebuilds: Detailed instructions for overhauling major engine components
Technical Depth
Depth: Comprehensive, suitable for both DIY enthusiasts and professional mechanics
Illustrations
Detail Level: Hundreds of photos and illustrations
Manual Specifications
File Format
Format: PDF
Searchability: Likely text-searchable PDF for efficient information retrieval
Print Quality
Quality: High resolution, ensuring clarity of diagrams and text
Binding Type
Type: N/A (Digital PDF)
Paper Type
Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type: Four-stroke, single-cylinder, liquid-cooled (LC4)
Displacement 450: Approximately 449.3 cc
Displacement 505: Approximately 500 cc (exact figure may vary slightly based on variant)
Bore Stroke 450: Typical for the era: ~97 mm bore x ~60.8 mm stroke (verify with manual)
Bore Stroke 505: Larger bore and/or stroke than 450 model (verify with manual)
Compression Ratio: Typically around 11.0:1 to 12.5:1 (verify with manual)
Valve Actuation: SOHC (Single Overhead Camshaft) with 4 valves
Performance
Horsepower Estimate 450: Around 50-55 HP at crank (verify with manual)
Torque Estimate 450: Around 45-50 Nm at crank (verify with manual)
Fuel System
Carburetor Type: Keihin FCR MX (Flat Slide Carburetor, Motocross specific)
Carburetor Size 450: Typically 41mm (verify with manual)
Fuel Type: Unleaded gasoline, premium octane rating recommended
Transmission
Standard
Type: 5-speed constant mesh
Clutch Type: Wet, multi-disc clutch (hydraulic actuation typical for KTM)
Optional
Type: N/A (Factory models typically have a fixed transmission configuration)
Features
Gear Ratios: Specific gear ratios will be detailed in the manual
Transmission Fluid Type: Dedicated transmission oil or Motul Transoil (specific grade and quantity in manual)
Dimensions
Exterior
Wheelbase: Approx. 1470-1480 mm (verify with manual)
Seat Height: Approx. 970-980 mm (verify with manual)
Weights
Dry Weight Estimate: Around 105-110 kg (verify with manual)
Fuel Tank Capacity: Approx. 7-8 Liters (verify with manual)
Safety Features
Ratings
Safety Standards: Motorcycle safety standards, no formal crash test ratings like cars
Active Features
Brakes Front: Hydraulic disc brake, Brembo calipers (typical for KTM)
Brakes Rear: Hydraulic disc brake, Brembo calipers (typical for KTM)
Suspension Front: Upside-down telescopic fork (e.g., WP Suspension), adjustable damping and spring preload
Suspension Rear: Monoshock PDS (Progressive Damping System) or Linkage system (verify with manual), adjustable damping and spring preload
Passive Features
Handlebars: Fatbar handlebars for improved control and vibration damping
Footpegs: Wide, self-cleaning footpegs for improved grip
Technology Features
Infotainment
System: N/A (This is a performance off-road motorcycle with no infotainment system)
Driver Assistance
Features: N/A (No electronic driver assistance features)
Connectivity
Features: N/A (No connectivity features)
Engine Management
System: Carburetor-based fuel and ignition timing
Maintenance
Service Intervals
Oil Change Frequency: Every 10-15 hours of riding or annually (verify with manual for specific recommendations)
Air Filter Cleaning: Regularly, especially in dusty conditions (every 5-10 hours recommended)
Valve Clearance Check: Every 20-30 hours of riding or annually (verify with manual)
Spark Plug Replacement: As per manual recommendations or based on condition
Fluid Specifications
Engine Oil Type: High-quality 4-stroke motorcycle engine oil, specific viscosity (e.g., 10W-50 or 15W-50) and API rating in manual
Engine Oil Capacity: Approx. 1.0 - 1.2 Liters (verify with manual)
Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (specific type and mix ratio in manual)
Brake Fluid Type: DOT 4 Hydraulic Brake Fluid (verify with manual)
Known Issues
Common Wear Items: Clutch plates, valve guides, piston rings, wheel bearings due to high-performance usage
Potential Issues: Carburetor jetting sensitivity to altitude and temperature, occasional starter motor issues (less common)
Vehicle History
Brand Heritage
Manufacturer: KTM Sportmotorcycle AG
Origin: Austria
Model Evolution
Sx F Series: KTM's SX-F line represents their flagship motocross and competitive off-road models, continuously evolving with engine and chassis advancements.
2007 Updates: The 2007 models saw refinements in engine performance, chassis handling, and suspension components, building upon the previous year's design.
Production
Manufacturing Location: Austria (primary)
Awards & Recognition
Recognitions
Motocross Performance: KTM SX-F models are consistently praised for their competitive performance in professional motocross and supercross championships.
Ratings
Review Consensus: Generally highly rated for engine power, suspension performance, and handling characteristics within the motocross community.
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