Linde Diesel Forklift Truck 352-04 Series Operating Manual
👋 Introduction
Market Position
Market Segment:
Heavy-duty diesel forklift trucks for industrial and material handling applications.
Competitive Analysis
Competitors:
Competes with other major forklift manufacturers such as Toyota, Hyster, Yale, Caterpillar, and Komatsu in the diesel-powered segment.
Key Features
Features:
Diesel engine power, robust construction, multiple model variants for different capacities (H30-H45), diesel emission control (soot particulate filter), comprehensive operator controls, and advanced maintenance schedules.
📋 Manual Details
Coverage Areas
Covered Sections:
Foreword, Approved applications, Technical note, Truck takeover, Description, Type plates, Technical data, Noise emissions levels, Frequency characteristic for human body vibrations, Technical description (Engine, Hydraulic system), Operation (Brakes, Steering, Electrical system, Controls and indicators, Composite instrument), Beginning operation, Safety rules, Important safety information, Handling fuels and lubricants, Accident prevention check, Operation of industrial trucks in the plant area, Diesel engine emission, Soot particulate filter inspection, Running-in instructions, Checks and services before initial operation, Daily checks, Daily checks and servicing before operation, Opening/closing bonnet, Engine oil level check, Coolant reservoir fluid level check, Fuel level check, Filling fuel, Tyre pressure check, Seat belt application/opening, Operator seat adjustment, Starting/stopping engine, Malfunctions during operation, Travel (Forward, Reverse, Direction change, Stopping, Single-pedal model), Steering system, Braking system (Service brake, Parking brake, Application/Releasing), Central-lever control of lifting device and attachments, Tilting mast (Forward, Back), Lifting/Lowering fork carriage, Operating attachments (Sideshift, Clamp), Single-lever control of lifting device and attachments, Installation of additional equipment, Lighting (Front/Rear working lights, Hazard warning light), Windscreen wipers, Directional indicator lights, Heater (Controls, Fan motor fuse), Horn operation, Data Logger, Fuses (Check/Renew), Pre-lift load procedures, Fork spread adjustment, Loading, Travel with load, Unloading, Procedures before leaving unattended, Transport (Lorry/Low-bed semi-trailer, Hoisting with crane, Hoisting with eyebolts), Changing wheels, Trailer coupling, Mast removal, Towing instructions (Towing, Procedure, Realising multiple disc brake, Opening hydraulic by-pass valve, After towing, Re-establishing braking power), Emergency exit for trucks with rear windscreen, Taking truck out of operation (Measures before, Putting back into operation), Maintenance (General information, Work on mast/front part, Securing mast, Mast types, Checks/services after first 50 hours, Inspection/Maintenance chart, As required, Cleaning, Mast chain cleaning/spraying, Air filter cleaning, Compressed air cleaning, Dust bowl emptying, Safety element replacement, Prefilter cleaning, Soot particulate filter regeneration/removal/cleaning, Radiator/hydraulic oil cooler cleaning, Fuel system water preseparator draining, Hydraulic tank mounting check, Lower idle speed check, Steering axle/mast/tilt cylinder bearing lubrication, Alternator/fan V-belt renewal, Fuel system bleeding, Wheel fastener tightening, Tyre check, Seat belt check, 500-hour inspection/maintenance, Steering axle cleaning/greasing, Mast/tilt cylinder pivot greasing, Electrical cables check, Battery check, Hydraulic system oil level check, Mast/lift chains/stops check, Mast chain length adjustment/lubrication, Forks/fork quick-releases check, Engine oil change, Engine oil filter renewal, Coolant strength check, Engine/overhead guard/steering axle/wheel drives mounting check, Pedals/travel control/engine control linkages check/oil, Alternator/fan V-belt tension/condition check, Fuel filter renewal, Fuel pump screen cleaning, Soot particulate filter system check, Other pivots/joints check/oil, Radiator/hydraulic oil cooler cleaning, Double hoses pre-tension check, 1000-hour inspection/maintenance, Air filter element renewal, Vacuum switch check, Engine mounting check, Air intake/exhaust pipes check, Hydraulic system component check, Hydraulic system filter renewal, Engine support mounting check, Valve clearance check, Parking brake check, 2000-hour inspection/maintenance, Injection nozzle check, 3000-hour inspection/maintenance, Coolant renewal, Hydraulic oil renewal), Inspection and maintenance data, Fuel and oil recommendations, Engine troubleshooting guide, Hydraulic system troubleshooting guide, Electric circuit diagram, Electric circuit diagram (options), Hydraulic circuit schematic, Index
Pre-operation checks, Daily checks, Starting and stopping the engine, Operation of travel controls, Steering operation, Braking system operation (service and parking), Mast tilting, Fork carriage lifting and lowering, Attachment operation, Lighting and accessory operation, Load handling (pre-lift, loading, travel with load, unloading), Transport procedures (on vehicle, by crane), Wheel changing, Mast removal, Towing procedures, Maintenance scheduling (50, 500, 1000, 2000, 3000-hour intervals), Fluid level checks and filling, Filter cleaning and replacement, Belt inspection and adjustment/renewal, Lubrication of pivots and bearings, Bleeding systems (fuel), Troubleshooting (engine and hydraulic system), Electrical system checks (fuses, cables), Soot particulate filter maintenance (cleaning, regeneration), Coolant and hydraulic oil renewal.
Technical Depth
Depth:
Comprehensive. Covers daily checks, routine operation, safety procedures, basic troubleshooting, scheduled maintenance at various hour intervals, fluid specifications, and diagnostic information including electrical and hydraulic circuit diagrams. It provides sufficient detail for operator training, routine servicing, and basic fault finding.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF, enabling quick access to information.
Print Quality
Print Quality:
Illustrated with factory diagrams and schematics. Assumed to be of good quality for clarity.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel Engine
Engine Details:
Specific engine model not detailed in product name, but likely a reputable industrial diesel engine designed for forklifts. Manual covers engine troubleshooting, oil change, filter replacement, and V-belt maintenance.
Performance
Performance Details:
Performance data (HP, Torque) would be found in the 'Technical Data' section of the manual. The manual covers engine idle speed checks and adjustments.
Fuel System
Fuel Type:
Diesel Fuel
Fuel System Maintenance:
Includes checking fuel level, filling fuel, draining water preseparator, and cleaning fuel pump screen, renewing fuel filter, and bleeding the fuel system.
🔧 Transmission
Standard
Transmission Type:
Likely hydrostatic transmission (common in Linde forklifts) or torque converter automatic. Manual covers 'Travel' and 'Single-pedal model' which suggests advanced drive control.
Optional
Optional Features:
N/A specified in product info, but variations in transmission control might exist.
Features
Transmission Features:
Covered under 'Operation' and 'Travel' sections, including forward/reverse travel, stopping, and directional changes. Single-pedal operation is explicitly mentioned.
📐 Dimensions
Exterior
Dimensions Details:
Specific dimensions (length, width, height, mast height) are detailed in the 'Technical Data' section of the manual.
Weights
Weight Details:
Includes operating weight, load capacities (related to H30, H35, H40, H45 models), and possibly axle load distribution within the 'Technical Data' section.
Cargo
Cargo Capacity:
Capacities are denoted by model numbers (H30 approx. 3000kg, H35 approx. 3500kg, H40 approx. 4000kg, H45 approx. 4500kg). 'H45/600-04' suggests a specific load centre for the H45 model.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A specific rating numbers provided, but the manual is heavily focused on safety with dedicated sections like 'Safety Rules', 'Important Safety Information', and 'Accident Prevention Check'.
Active Features
Active Safety:
Braking systems (service and parking), steering system, seat belt, hazard warning light, directional indicators, horn, secure operator seat adjustment, controls for safe operation of lifting and attachments.
Passive Features
Passive Safety:
Overhead guard (implied by forklift design and maintenance checks), robust chassis construction, secure mounting of components.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A. Forklift operator interface is focused on function and safety, not entertainment.
Driver Assistance
Driver Assistance:
Advanced drive control ('Single-pedal model'), clear display of operational data (Composite instrument), and potentially integrated safety interlocks for operation.
Connectivity
Connectivity:
Includes a 'Data Logger' which suggests a capability for recording operational data, potentially for fleet management or performance analysis.
Diagnostics
Diagnostic Tools:
Electric circuit diagrams and hydraulic circuit schematic are provided, which are crucial for advanced diagnostics and troubleshooting by trained technicians.
🔧 Maintenance
Service Intervals
Intervals:
50-hour checks, 500-hour inspections, 1000-hour inspections, 2000-hour inspections, 3000-hour inspections. Daily checks are also a critical interval.
Fluid Specifications
Fluids:
Engine oils (specific grades not listed, but 'Fuel and oil recommendations' section details types), Diesel fuel, Hydraulic oil, Lubricating grease, Coolant, Battery grease, Chain spray. Manual provides recommendations for these.
Known Issues
Common Issues:
The manual's troubleshooting sections for the engine and hydraulic system would address common issues. Diesel forklifts can face issues related to fuel system contamination, exhaust emissions (especially with particulate filters), and wear on hydraulic components under heavy use.
Parts Replacement
Part Replacement:
Details procedures for replacing air filters, fuel filters, engine oil filters, V-belts, and hydraulic filters. Also covers renewal of coolant and hydraulic oil.
Lubrication
Lubrication Points:
Steer axle, mast and tilt cylinder bearings, other pivots and joints are specified for lubrication at various service intervals.
📚 Vehicle History
Brand Heritage
Brand History:
Linde Material Handling is a globally recognized brand with a long history of producing high-quality industrial trucks, known for innovation in hydraulics and drive systems.
Model Evolution
Model Evolution:
The '352-04 Series' designation indicates a specific generation or platform update for Linde's diesel forklift trucks, likely incorporating advancements in engine technology, emissions control, and ergonomics.
Production
Production Details:
Linde forklifts are typically manufactured in plants across Europe and North America, with specific production locations for the 352-04 series not detailed here.
🏆 Awards & Recognition
Recognitions
Awards:
N/A specific awards mentioned for this manual or series in product information. Linde generally receives accolades for design and innovation in material handling.
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