Linde IC Engined truck H350-03 Series: H12 H16 H18 H20 Service Training Manual
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Basic Information Identification Make: Linde Model Series: H350-03 Series Covered Models: H12 D-03, H16 D-03, H18 D-03, H20 D-03, H12 T-03, H16 T-03, H18 T-03, H20 T-03 Generation Series Designation: 03 Codes Engine Type Designation: D (Diesel), T (LPG) Introduction Market Position Industry Segment: Industrial Forklift Trucks Application Focus: Designed for heavy-duty industrial environments requiring reliable material handling. Competitive Analysis Brand Strength: Linde is a recognized leader in material handling equipment, known for robust engineering and efficient operation. Key Features Manual Value Proposition: Provides essential knowledge for maintaining and repairing the H350-03 series trucks, enhancing uptime and operational efficiency. Vehicle Attributes: Series known for its IC (Internal Combustion) engines, available in Diesel and LPG variants, offering a range of lifting capacities. Manual Details Coverage Areas Manual Scope: Comprehensive service and training for Linde IC-Engined Forklift Trucks Technical Content: Detailed explanations, diagrams, troubleshooting guides, and step-by-step procedures. Page Count Total Pages: 257 Manual Type Type: Factory Service Training Manual Language Primary Language: English Format Digital Format: PDF Download Manual Coverage Systems Covered Engine Systems: Diesel Engine (1.0), LPG Engine (9.1) Powertrain: Transmission (2.0), Drive Axle (2.9) Control Systems: Digital Electric-Hydraulic Control (LHC) (2.1), Electric-Hydraulic Control (2.7), Steering System (4.0), Controls (5.0) Auxiliary Systems: Hydraulic System (7.0), Electrical System (6.0), LPG System (9.3) Control System Variants: LHC (Digital Electric-Hydraulic Control) and LTC (Electronic Control) system diagnostics and troubleshooting are specifically addressed. Electrical System Detail: Comprehensive electrical diagrams and installation layouts for both Diesel and LPG versions with LHC control. Procedures Included Engine Maintenance: Engine specifications, V-belt tensioning, toothed belt removal/installation, fuel injection pump removal/installation, injection pump timing, crankshaft sprocket, fuel injectors servicing, cylinder head removal/installation, cylinder head distortion check, compression testing, glow plug system checks Transmission Repair: Drive unit schematic, travel drive system technical data, hydraulic circuit diagrams, variable pump views, drive pump cross-sections, electric-hydraulic adjustment, towing device, drive axle AH 20-01 repair (reduction gear, multiple disc brake, hydraulic motor), radial sealing ring renewal Diagnostics Troubleshooting: LHC and LTC control diagnostics (electrical and hydraulic), Linde Test Module, Linde Interface Converter, PC diagnostics, power-assisted steering troubleshooting, hydraulic brake system troubleshooting, hydrostatic travel drive troubleshooting Control Adjustments: Pedal stroke adjustment, speed control adjustment, engine speed sensor adjustment Electrical System Repair: Basic diagrams (Diesel/LPG, LHC/LTC control), optional equipment diagrams, electrical installation layouts, composite instrument Lpg System Maintenance: LPG model engine specs, toothed belt, cylinder head, electronic ignition system (TSZ-H), ignition timing check/adjustment, LPG installation schematics, LPG mixer Engine Troubleshooting: Specific troubleshooting steps for diesel engine components like injection pumps, injectors, and glow plugs are provided. Hydraulic Troubleshooting: Detailed guidance for power-assisted steering, hydraulic brake system, and hydrostatic travel drive. Hydraulic System Adjustments: Pressure-limiting valve setting and control valve sealing procedures. Lpg Engine Ignition: Specifics on TSZ-H ignition system, including safety measures and checking/adjusting ignition timing. Technical Depth Depth: In-depth technical repair and training, covering component-level diagnostics, disassembly, assembly, and adjustment. Suitable for trained technicians. Diagnostic Tools Coverage: Explains the use of specialized diagnostic tools like the Linde Test Module and Interface Converter. Component Level Repair: Detailed instructions for repairing individual components like the injection pump, fuel injectors, and internal parts of the drive axle. Manual Specifications File Format Digital Type: PDF Searchability: PDF format allows for text searching of keywords and components. Print Quality Scan Quality: Original Illustrated Factory Manual (implies high quality illustrations and schematics) Binding Type Format Description: PDF Download (Digital Format) Paper Type Digital Medium: Accessible on digital devices Engine Specifications Primary Engine Engine Type: Internal Combustion (Diesel and LPG) Performance Power Output: Specific figures not provided, but engineered for industrial lifting applications. Torque Delivery: Engine design optimized for industrial torque requirements necessary for lifting and moving heavy loads. Fuel System Diesel System: Fuel injection pump, fuel injectors, glow plug system. Lpg System: Electronic ignition, LPG mixer. Engine Type Fuel Options: Diesel (D) and Liquefied Petroleum Gas (LPG/T). Transmission Standard Drive System: Hydrostatic transmission with digital electric-hydraulic control (LHC) or electronic control (LTC). Optional Control Variants: LHC (Digital Electric-Hydraulic Control) and LTC (Electronic Control) variants are mentioned, implying potential differences in advanced control features. Features Drive Unit Components: Variable pump, drive pump, hydraulic motor, multiple disc brake. Hydrostatic Drive: Features a hydrostatic travel drive system for smooth acceleration and deceleration. Drive Axle Components: Integrated reduction gear, multiple disc brake, and hydraulic motor within the AH 20-01 drive axle. Dimensions Exterior Vehicle Type: Counterbalance Forklift Truck Weights Gross Vehicle Weight: Varies by model (H12, H16, H18, H20 capacity designations suggest this). Lifting Capacity Designation: Models H12, H16, H18, H20 indicate approximate lifting capacities in hundreds of kilograms (e.g., 1200 kg, 1600 kg, 1800 kg, 2000 kg). Safety Features Ratings Industrial Standards: Designed to meet industry safety standards for material handling equipment. Active Features Braking System: Multiple disc brake integrated into the drive axle. Passive Features Operator Protection: Standard features of industrial forklifts include...
LHC and LTC control diagnostics (electrical and hydraulic), Linde Test Module, Linde Interface Converter, PC diagnostics, power-assisted steering troubleshooting, hydraulic brake system troubleshooting, hydrostatic travel drive troubleshooting
Control Adjustments:
Pedal stroke adjustment, speed control adjustment, engine speed sensor adjustment
Hydrostatic transmission with digital electric-hydraulic control (LHC) or electronic control (LTC).
Optional
Control Variants:
LHC (Digital Electric-Hydraulic Control) and LTC (Electronic Control) variants are mentioned, implying potential differences in advanced control features.
Designed to meet industry safety standards for material handling equipment.
Active Features
Braking System:
Multiple disc brake integrated into the drive axle.
Passive Features
Operator Protection:
Standard features of industrial forklifts include overhead guards (implied).
Technology Features
Infotainment
Vehicle Features:
N/A (Industrial equipment focus)
Driver Assistance
Control Systems:
Digital electric-hydraulic control (LHC) for speed and hydraulic functions, advanced diagnostics for troubleshooting.
Electronic Control Functions:
Electronic control of truck speed and hydraulic functions through LHC/LTC systems for optimized performance and efficiency.
Connectivity
Diagnostic Tools:
Linde Test Module, PC with Linde Interface Converter for diagnostics.
Maintenance
Service Intervals
Engine Maintenance:
The manual details procedures for belt tensioning, fluid checks (implied for engine and hydraulics), and component servicing, which form the basis of a maintenance schedule.
Component Servicing:
Includes detailed procedures for servicing specific components like the fuel injection pump, injectors, and cylinder head, essential for regular maintenance.
Fluid Specifications
Hydraulic Fluid:
Specific fluid types and capacities would be detailed within the manual's hydraulic system sections (e.g., section 7.0).
Engine Oil:
Refer to section 1.0 (Diesel engine) and 9.1 (LPG engine) for specific engine oil requirements.
Fuel Type:
Diesel fuel for 'D' models, LPG for 'T' models.
Known Issues
Diagnostic Focus:
The extensive diagnostics section (2.10, 2.11) indicates common areas for potential issues, particularly related to electronic control systems (LHC/LTC) and hydraulic components.
Common Faults Areas:
Potential issues could involve fuel system delivery, injection timing, hydraulic system leaks or pressure loss, and electronic control unit malfunctions.
System Diagnostics:
The manual is structured to guide technicians through diagnosing and resolving common system faults in electrical, hydraulic, and mechanical areas.
Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling, a division of KION Group.
Model Evolution
Series Update:
The '03' series designation indicates a specific generation or update within the H350 range.
Production
Production Period:
Specific production years are not detailed, but the manual covers the '03' series.
Awards & Recognition
Recognitions
Industry Recognition:
Linde is a recipient of numerous industry awards for innovation and quality in material handling, reflecting the robust engineering of their products.
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