Linde LPG Forklift H1283 Series: HT25Ts HT30Ts Operating Instructions (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: H1283 Series Forklift Truck Covered Models: HT25Ts, HT30Ts Vehicle Type: LPG Forklift Truck Codes Series Code: 1283 👋 Introduction Market Position Market Position: Linde is a globally recognized manufacturer of forklifts and warehouse equipment, known for its high-quality engineering, robust design, and advanced technology. The H-Series represents their range of powerful and efficient internal combustion engine counterbalance trucks. Market Position Detail: Linde forklifts are positioned as premium, reliable industrial vehicles for demanding material handling applications. The H-Series with LPG engines offers a balance of performance and reduced emissions compared to diesel counterparts, suitable for indoor and outdoor use. Market Position Category: Industrial Material Handling Equipment Competitive Analysis Competitive Analysis: Competes with other major forklift manufacturers such as Toyota Material Handling, Hyster-Yale, Crown Equipment, and Komatsu. Linde typically differentiates itself with ergonomic design, energy efficiency, and reliable performance in demanding industrial environments. Key Features Key Features: LPG fuel system for lower emissions and wider application range, robust construction for industrial use, comprehensive safety features, detailed operator controls and display unit, and extensive maintenance documentation. Key Features Detail: Designed for industrial use, featuring an LPG system for cleaner operation, robust construction, user-friendly controls and display, and comprehensive safety features. This manual is key to unlocking its full potential. 📋 Manual Details Coverage Areas Coverage Areas: Operation, Safety, Maintenance, Technical Data, Circuit Diagrams Coverage Areas Detail: Covers all aspects of operating and maintaining the Linde H1283 Series forklift, including introduction to the truck, comprehensive safety guidelines, detailed operation procedures for all primary functions, and extensive maintenance schedules and procedures for all major systems. Page Count Page Count: 139 Manual Type Manual Type: Operating Instructions (User Manual) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: LPG System, Engine, Cooling System, Transmission, Steering Axle and Wheels, Brake System, Electrics, Hydraulics, Load Lift System, Mast, Chains, Attachments Systems Covered Detail: LPG System: Safety, Visual/Olfactory Inspection, Bottle Change, Valve Operation, Filter Maintenance, Evaporator/Regulator Cleaning, Mixer Adjustment. Engine: Oil/Filter Change, Drive Belt, Valve Clearance, Ignition Timing, Spark Plugs, Mounting Check, Air Filter, Air Intake/Exhaust Pipes. Cooling System: Radiator Cleaning, Coolant Change. Transmission: Oil Level Check, Oil Filter Change, Oil Change. Axle: Axle Oil Change, Steering Axle Cleaning/Greasing, Wheel Fastenings, Tire Inspection. Brakes: Parking Brake, Service Brake Check/Adjustment, Fluid Level Check, Fluid Change, Adjuster Greasing. Electrics: Cable/Connector Check, Battery Check, Fuse Check. Hydraulics: Leak Checks, Oil Level Check, Filter Changes, Oil Change, Hose Pretension. Load Lift System: Forks, Mast, Lift Chains, Tilt/Shift Mechanisms, Cylinder Pivots, Chain Length Adjustment. Systems Covered Engine: Engine maintenance includes oil and filter changes, drive belt checks and adjustments, valve clearance checks, ignition timing, spark plug replacement, air filter servicing, and checking intake/exhaust pipes for leaks. Systems Covered Hydraulics: Hydraulic system coverage includes leak checks, oil level checks, replacement of suction, breather, and press filters, and hydraulic oil changes, ensuring the lift and tilt functions operate smoothly and efficiently. Systems Covered Brake: Brake system maintenance covers checks for parking brake operation, service brake adjustment, brake fluid level, fluid changes, and lubrication of adjuster threads, ensuring reliable stopping power. Systems Covered Electrical: Electrical system checks include the condition and security of cables, connectors, and battery status, along with fuse checks, which are essential for the reliable operation of the forklift's electronic components. Procedures Included Procedures Included: Pre-operation checks, Daily checks, Operation of controls, Driving, Steering, Braking, Lifting, Transporting, Towing, Changing LPG bottles, Visual/olfactory LPG inspection, Engine oil/filter change, Drive belt adjustment/change, Valve clearance adjustment, LPG filter change, Air filter cleaning/replacement, Ignition timing adjustment, Spark plug replacement, Engine mounting check, Evaporator/regulator cleaning, LPG mixer adjustment, High-pressure gas hose replacement, Radiator cleaning, Coolant change, Transmission oil/filter change, Axle oil change, Steering axle greasing, Wheel fastening tightening, Tire inspection, Seat belt check, Chassis mountings check, Parking brake check/adjustment, Service brake check/adjustment, Brake fluid level check/change, Automatic adjuster greasing, Electrical cable/connector check, Battery check, Fuse check, Hydraulic system leak check, Hydraulic oil level check, Hydraulic filter changes, Hydraulic system oil change, Mast/chain inspection, Lubrication of mast/tilt/shift mechanisms, Lift chain adjustment/lubrication Procedures Included Operation: Detailed operational procedures cover pre-operation checks, running-in instructions, daily checks, proper climbing on/off, steering column adjustment, horn usage, visual/olfactory inspection of LPG system, changing LPG bottles, opening/closing shutoff valves, driving, steering, braking, lifting, working under load, transporting, towing, and leaving the truck unattended. Procedures Included Maintenance: Maintenance procedures are categorized by service intervals (500h, 1000h, 3000h) and component type, detailing tasks like fluid changes, filter replacements, belt adjustments, lubrication, and inspections for all major systems of the forklift. Procedures Included Lpg: Crucial procedures for the LPG system are detailed, including visual and olfactory inspections for leaks, changing LPG bottles, and correctly opening/closing shutoff valves, which are vital for safe operation with this fuel type. Technical Depth Technical Depth: Comprehensive operational guidance, detailed safety procedures,...

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Typ: Lpg Forklift Truck

Anbieter:

Art.-Nr: 68436

Sammlungen: ALL Material Handling

Verfügbarkeit: Auf Lager

Stichworte: 1283 Series Forklifts HT25Ts HT30Ts Linde Lpg Forklift Material Handling

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Linde

Model:

H1283 Series Forklift Truck

Covered Models:

HT25Ts, HT30Ts

Vehicle Type:

LPG Forklift Truck

Codes

Series Code:

👋 Introduction

Market Position

Market Position:

Linde is a globally recognized manufacturer of forklifts and warehouse equipment, known for its high-quality engineering, robust design, and advanced technology. The H-Series represents their range of powerful and efficient internal combustion engine counterbalance trucks.

Market Position Detail:

Linde forklifts are positioned as premium, reliable industrial vehicles for demanding material handling applications. The H-Series with LPG engines offers a balance of performance and reduced emissions compared to diesel counterparts, suitable for indoor and outdoor use.

Market Position Category:

Industrial Material Handling Equipment

Competitive Analysis

Competitive Analysis:

Competes with other major forklift manufacturers such as Toyota Material Handling, Hyster-Yale, Crown Equipment, and Komatsu. Linde typically differentiates itself with ergonomic design, energy efficiency, and reliable performance in demanding industrial environments.

Key Features

Key Features:

LPG fuel system for lower emissions and wider application range, robust construction for industrial use, comprehensive safety features, detailed operator controls and display unit, and extensive maintenance documentation.

Key Features Detail:

Designed for industrial use, featuring an LPG system for cleaner operation, robust construction, user-friendly controls and display, and comprehensive safety features. This manual is key to unlocking its full potential.

📋 Manual Details

Coverage Areas

Coverage Areas:

Operation, Safety, Maintenance, Technical Data, Circuit Diagrams

Coverage Areas Detail:

Covers all aspects of operating and maintaining the Linde H1283 Series forklift, including introduction to the truck, comprehensive safety guidelines, detailed operation procedures for all primary functions, and extensive maintenance schedules and procedures for all major systems.

Page Count

Page Count:

Manual Type

Manual Type:

Operating Instructions (User Manual)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems Covered:

LPG System, Engine, Cooling System, Transmission, Steering Axle and Wheels, Brake System, Electrics, Hydraulics, Load Lift System, Mast, Chains, Attachments

Systems Covered Detail:

LPG System: Safety, Visual/Olfactory Inspection, Bottle Change, Valve Operation, Filter Maintenance, Evaporator/Regulator Cleaning, Mixer Adjustment. Engine: Oil/Filter Change, Drive Belt, Valve Clearance, Ignition Timing, Spark Plugs, Mounting Check, Air Filter, Air Intake/Exhaust Pipes. Cooling System: Radiator Cleaning, Coolant Change. Transmission: Oil Level Check, Oil Filter Change, Oil Change. Axle: Axle Oil Change, Steering Axle Cleaning/Greasing, Wheel Fastenings, Tire Inspection. Brakes: Parking Brake, Service Brake Check/Adjustment, Fluid Level Check, Fluid Change, Adjuster Greasing. Electrics: Cable/Connector Check, Battery Check, Fuse Check. Hydraulics: Leak Checks, Oil Level Check, Filter Changes, Oil Change, Hose Pretension. Load Lift System: Forks, Mast, Lift Chains, Tilt/Shift Mechanisms, Cylinder Pivots, Chain Length Adjustment.

Systems Covered Engine:

Engine maintenance includes oil and filter changes, drive belt checks and adjustments, valve clearance checks, ignition timing, spark plug replacement, air filter servicing, and checking intake/exhaust pipes for leaks.

Systems Covered Hydraulics:

Hydraulic system coverage includes leak checks, oil level checks, replacement of suction, breather, and press filters, and hydraulic oil changes, ensuring the lift and tilt functions operate smoothly and efficiently.

Systems Covered Brake:

Brake system maintenance covers checks for parking brake operation, service brake adjustment, brake fluid level, fluid changes, and lubrication of adjuster threads, ensuring reliable stopping power.

Systems Covered Electrical:

Electrical system checks include the condition and security of cables, connectors, and battery status, along with fuse checks, which are essential for the reliable operation of the forklift's electronic components.

Procedures Included

Procedures Included:

Pre-operation checks, Daily checks, Operation of controls, Driving, Steering, Braking, Lifting, Transporting, Towing, Changing LPG bottles, Visual/olfactory LPG inspection, Engine oil/filter change, Drive belt adjustment/change, Valve clearance adjustment, LPG filter change, Air filter cleaning/replacement, Ignition timing adjustment, Spark plug replacement, Engine mounting check, Evaporator/regulator cleaning, LPG mixer adjustment, High-pressure gas hose replacement, Radiator cleaning, Coolant change, Transmission oil/filter change, Axle oil change, Steering axle greasing, Wheel fastening tightening, Tire inspection, Seat belt check, Chassis mountings check, Parking brake check/adjustment, Service brake check/adjustment, Brake fluid level check/change, Automatic adjuster greasing, Electrical cable/connector check, Battery check, Fuse check, Hydraulic system leak check, Hydraulic oil level check, Hydraulic filter changes, Hydraulic system oil change, Mast/chain inspection, Lubrication of mast/tilt/shift mechanisms, Lift chain adjustment/lubrication

Procedures Included Operation:

Detailed operational procedures cover pre-operation checks, running-in instructions, daily checks, proper climbing on/off, steering column adjustment, horn usage, visual/olfactory inspection of LPG system, changing LPG bottles, opening/closing shutoff valves, driving, steering, braking, lifting, working under load, transporting, towing, and leaving the truck unattended.

Procedures Included Maintenance:

Maintenance procedures are categorized by service intervals (500h, 1000h, 3000h) and component type, detailing tasks like fluid changes, filter replacements, belt adjustments, lubrication, and inspections for all major systems of the forklift.

Procedures Included Lpg:

Crucial procedures for the LPG system are detailed, including visual and olfactory inspections for leaks, changing LPG bottles, and correctly opening/closing shutoff valves, which are vital for safe operation with this fuel type.

Technical Depth

Technical Depth:

Comprehensive operational guidance, detailed safety procedures, scheduled maintenance (500h, 1000h, 3000h), component-specific maintenance, troubleshooting guidance (implied through diagrams and checks), technical data, and detailed circuit diagrams for electrical and hydraulic systems.

Technical Depth Detail:

The manual provides a thorough understanding of the forklift's operation, safety protocols, and maintenance requirements, ranging from daily user checks to scheduled servicing and component-level care. The inclusion of circuit diagrams elevates its utility for troubleshooting and repair.

📊 Manual Specifications

File Format

File Format:

File Format Detail:

Digital document in PDF format, designed for electronic viewing and printing of individual pages or the entire manual.

File Format Type:

PDF Document

Print Quality

Print Quality:

High Quality, Illustrated, Printable

Print Quality Detail:

Features high-quality illustrations and clear circuit diagrams essential for effective operation and maintenance. The PDF format ensures these elements are preserved.

Print Quality Detail Illustrations:

High-quality images and illustrations are a key feature, aiding in the understanding of components, assembly, and operational steps.

Binding Type

Binding Type:

N/A (PDF Download)

Paper Type

Paper Type:

N/A (PDF Download)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

LPG (Liquefied Petroleum Gas) powered internal combustion engine.

Primary Engine Detail:

LPG-powered internal combustion engine, designed for durability and efficiency in industrial environments. Specific engine model details are likely within the manual.

Performance

Performance:

Specific horsepower and torque figures are not provided in the general product information but are detailed within the manual's technical data section (Type sheet HT 25 Ts, as at 04/2012). Engine tuning and adjustments (ignition timing, valve clearance) are covered in maintenance.

Performance Detail:

The manual contains technical data specific to the HT25Ts model as of April 2012, which would include performance metrics like power and torque output from the engine.

Fuel System

Fuel System:

Liquefied Petroleum Gas (LPG) system. Manual covers changing LPG bottles, opening/closing shutoff valves, visual/olfactory inspection for leaks, LPG filter maintenance, evaporator/regulator cleaning, and LPG mixer adjustment.

Fuel System Detail:

Specifically designed for LPG, requiring knowledge of its unique handling and safety procedures, all detailed within this manual, including cylinder management and leak detection.

🔧 Transmission

Standard

Standard:

Details on transmission type (likely hydrostatic or torque converter automatic transmission common in forklifts) are not explicitly stated in the product description but are covered within the manual. Maintenance includes transmission oil level checks, oil filter changes, and oil changes.

Standard Detail:

Likely features a robust transmission designed for heavy-duty cycle use, potentially a hydrostatic or automatic transmission for smooth operation and precise control. Detailed maintenance covers fluid and filter services.

Optional

Optional:

Not specified in product information.

Features

Features:

Maintenance procedures indicate oil and filter changes, suggesting a fluid-cooled and lubricated transmission system. Axle oil changes are also detailed.

📐 Dimensions

Exterior

Exterior:

Specific dimensions (length, width, height, mast height) are not provided in the product description but are likely detailed in the 'Technical Description' and 'Technical Data' sections of the manual, particularly the 'Type sheet HT 25 Ts, as at 04/2012'.

Exterior Detail:

While exact dimensions are in the manual's technical data, the models HT25Ts and HT30Ts denote specific load capacities (2.5 and 3.0 tonnes respectively), indicating variations in overall size and weight suitable for different operational scales.

Interior

Interior:

Operator compartment features include adjustable steering column and seat belt condition checks, indicating ergonomic considerations for the operator.

Cargo

Cargo:

Capacity is implied by model numbers HT25Ts (2.5-ton capacity) and HT30Ts (3.0-ton capacity). Fork and mast inspections are covered in maintenance.

Weights

Weights:

Operating weight and load capacity are specific to the model variants (HT25Ts, HT30Ts) and would be detailed in the manual's technical data.

Weights Detail:

The 'Type sheet HT 25 Ts, as at 04/2012' referenced in the manual's technical data section would contain specific weight information (e.g., operating weight, axle loads).

🛡️ Safety Features

Ratings

Ratings:

Not specified in product description. Typically, forklifts adhere to OSHA or equivalent regional safety standards. The manual emphasizes safety guidelines and residual risks.

Ratings Detail:

While no specific numerical safety ratings are provided in the product description, the extensive 'Safety' chapter indicates adherence to rigorous industry safety standards and best practices for forklift operation and maintenance.

Active Features

Active Features:

Horn, brake system, steering system, driving controls, seat belt condition and performance check, emergency exit provisions for specific cabin configurations.

Active Features Detail:

Operational controls, horn, and seat belt are crucial active safety elements covered. The manual also details procedures for engaging and disengaging systems like brakes and the LPG shutoff valve safely.

Passive Features

Passive Features:

Overhead guard (implied by checking mounting), stability guidelines, procedures for tip-over situations, safety instructions for the LPG system, visual and olfactory inspections for leaks, robust chassis frame checks.

Passive Features Detail:

Emphasis on stability, tip-over procedures, and safe handling of LPG are critical passive safety aspects covered. The manual guides users on maintaining these safety parameters.

💡 Technology Features

Infotainment

Infotainment:

Not applicable for this type of industrial equipment. The focus is on operational controls and diagnostics.

Infotainment Detail:

The 'Display Unit' and 'Switch Panel' are the primary technological interfaces for the operator, providing status information and control over various truck functions, as detailed in the manual.

Driver Assistance

Driver Assistance:

Basic operational aids include the display unit for status information, audible horn, and ergonomic controls. Advanced driver-assistance systems are not typically a feature of this class of forklift, but proper operation and maintenance are emphasized for safety.

Driver Assistance Detail:

The 'Display Unit' and 'Controls' are key technology components covered, providing operators with essential information and intuitive command over the forklift's functions.

Connectivity

Connectivity:

Not applicable. The manual focuses on mechanical and electrical systems rather than telematics or external connectivity.

🔧 Maintenance

Service Intervals

Service Intervals:

Key service intervals specified: 500-hour service plan, 1000-hour service plan, 3000-hour service plan. Other specific items like air filter replacement mention 'every 6 months minimum or after 5 cleanings'.

Service Intervals Detail:

Structured maintenance schedules at 500, 1000, and 3000 operating hours are provided, covering routine checks, lubrication, fluid changes, and component servicing to ensure optimal performance and longevity. Daily checks are also mandated.

Service Intervals Engine:

Engine oil and filter changes are key maintenance tasks at specified intervals, along with spark plug replacement and air filter servicing, crucial for maintaining engine performance and emissions.

Fluid Specifications

Fluid Specifications:

The manual covers checking and changing engine oil, transmission oil, axle oil, coolant, and brake system fluid. Specific fluid types and capacities (e.g., engine oil viscosity, coolant mixture, hydraulic fluid type) are detailed within the manual's 'Supply Table' and maintenance sections.

Fluid Specifications Detail:

The manual contains essential information on engine oil type and capacity, transmission fluid, hydraulic fluid, coolant mixture, and brake fluid, vital for maintaining system integrity and performance. Specific part numbers for filters are also usually included.

Known Issues

Known Issues:

The manual's comprehensive nature, covering LPG system checks, engine tuning, brake adjustments, and hydraulic system inspections, suggests that common wear items and potential issues related to these systems are addressed through preventative maintenance and diagnostic checks outlined.

Known Issues Detail:

Proactive maintenance outlined in the manual, such as checking LPG system integrity, belt tension, and hydraulic fluid quality, helps prevent common forklift issues like system leaks, drive train problems, and overheating.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Linde Material Handling has a long history of manufacturing industrial trucks, known for innovation and reliability. Founded in Germany, Linde is a significant player in the global material handling market.

Brand Heritage Detail:

Linde's reputation for German engineering excellence and manufacturing quality is a hallmark of this series, meaning the equipment is built for longevity and high performance in industrial settings.

Model Evolution

Model Evolution:

The H-Series represents a line of internal combustion engine counterbalance trucks that have evolved over decades to incorporate modern safety, efficiency, and performance features. The 1283 series likely represents a specific generation or platform update.

Model Evolution Detail:

The H-Series with the 1283 series designation represents a contemporary iteration of Linde's internal combustion forklift technology, incorporating advancements in engine management, ergonomics, and safety.

Production

Production:

Linde forklifts are manufactured in various global locations. Specific production details for the HT25Ts/HT30Ts are not provided in the product description.